Caterpillar Telehandler TL642, TL943 Service Manual PDF

This PDF Service Manual contains routine maintenance information, installation instructions, diagrams, and schematics for Caterpillar Telehandlers TL642, TL943 Models.

Models covered:
TL642
TL943

Serial numbers:
S/N TBK00100 & After
S/N TBL00100 & After

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Instructions
  • 1.7 Safety Decals
• Section 2 - General Information and Specifications
  • 2.1 Replacement Parts and Warranty Information
  • 2.2 Torque Charts
  • 2.3 Specifications
  • 2.4 Fluids and Lubricant Capacities
  • 2.5 Service and Maintenance Schedules
  • 2.6 Lubrication Schedules
• Section 3 - Boom
  • 3.1 Boom System Component Terminology
  • 3.2 Boom System - Three Section
  • 3.3 Boom Assembly Maintenance
  • 3.4 Complete Boom Removal/Installation
  • 3.5 Boom Section Removal/Installation
  • 3.6 Extend/Retract Chain Removal/Installation
  • 3.7 Push Beam - Extend/Retract Cylinder Removal/Installation
  • 3.8 Boom Adjustments
  • 3.9 Boom Head-Mounted Winch
  • 3.10 Boom Wear Pads
  • 3.11 Boom Extend and Retract Chains
  • 3.12 Forks
  • 3.13 Emergency Boom Lowering Procedure
  • 3.14 Troubleshooting
  • 3.15 Push Beam Temporary Brackets
• Section 4 - Cab and Covers
  • 4.1 Operator Cab and Covers Component Terminology
  • 4.2 Operator Cab
  • 4.3 Cab Components
  • 4.4 Cab Removal
  • 4.5 Cab Installation
• Section 5 - Axles, Drive Shafts, Wheels, and Tires
  • 5.1 Axles, Drive Shafts, Wheels and Tires Component Terminology
  • 5.2 General Information
  • 5.3 Axle Assemblies
  • 5.4 Drive Shafts
  • 5.5 Wheels and Tires
  • 5.6 Brakes
  • 5.7 Towing a Disabled machine
• Section 6 - Transmission
  • 6.1 Transmission Assembly Component Terminology
  • 6.2 Transmission Serial Number
  • 6.3 Transmission Specifications and Maintenance Information
  • 6.4 Transmission Replacement
  • 6.5 Torque Convertor Diaphragm
  • 6.6 Troubleshooting
• Section 7 - Engine
  • 7.1 Introduction
  • 7.2 Engine Serial Number
  • 7.3 Specifications and Maintenance Information
  • 7.4 Engine Cooling System
  • 7.5 Engine Electrical System
  • 7.6 Fuel System
  • 7.7 Engine Exhaust System
  • 7.8 Air Cleaner Assembly
  • 7.9 Engine Replacement
  • 7.10 Engine Drive Plate
  • 7.11 Troubleshooting
• Section 8 - Hydraulic System
  • 8.1 Hydraulic Component Terminology
  • 8.2 Safety Information
  • 8.3 Hydraulic Pressure Diagnosis
  • 8.4 Hydraulic Circuits
  • 8.5 Hydraulic Reservoir
  • 8.6 Engine Implement Pump 
  • 8.7 Control Valves
  • 8.8 Hydraulic Cylinders
• Section 9 - Electrical System
  • 9.1 Electrical Component Terminology
  • 9.2 Specifications
  • 9.3 Safety Information
  • 9.4 Fuses and Relays
  • 9.5 Electrical System Schematics
  • 9.6 Circuit Breakdowns
  • 9.7 Engine Start Circuit
  • 9.8 Charging Circuit
  • 9.9 Window Wiper/Washer Windshield Wiper Motor
  • 9.10 Cab Heater/AC and Fan
  • 9.11 Switches, Solenoids, and Senders
  • 9.12 Gauges and Display Monitor
  • 9.13 Dash Switches
  • 9.14 Hand-Held Analyzer (S/N TBL01599 & After including TBL01551 & TBL01585)
  • 9.15 Engine Diagnostic and Event Codes (S/N TBK01167 & After including TBK01162; S/N TBL01599 & After including TBL01551 & TBL01585)

Following the procedures in this manual will help assure safety and equipment reliability. With the help of this manual, you can quickly and easily troubleshoot and solve any problems that arise, to find information about the equipment Cat. This guide helps beginners and experienced professionals.

Features of the Manual
Format: PDF
Language: English
Pages: 198
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
The service manual contains detailed diagrams and charts that help to get a detailed description of all systems of Caterpillar Telehandlers. This service manual provides general directions for accomplishing service and repair procedures.

FAQs
How do I download the manual?
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Is the manual printable?
For your convenience, you can print the manual, use it as a service handbook and store it directly near the equipment.

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