Caterpillar Telehandler TL642 Parts Manual PDF

This PDF Parts Manual is shown the equipment components parts of the Caterpillar Telehandler TL642 Model. The parts manual consists of detailed information on spare parts and accessories, the correct parts information: Part Number, Qty, Description, etc.

Like all spare parts books, this pdf quality parts manual contains part diagrams with the name of spare parts and their serial numbers. You can use this right data when you need to order parts for your trucks without waiting in line and without spending a lot of time on it.

This part manual comes in PDF format. So, it doesn't require any installation (Instant Download). We recommend you to use the application Adobe Acrobat Reader for working with PDF instruction. Also, we recommend you print this manual and use it as a handbook when it will be necessary.

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Models covered:
TL642

Serial numbers:
S/N TBK00100 & After

Contents:

• SECTION 1 – FRAME & ATTACHING PARTS
  • 1-1 Frame Shrouding & Trim
  • 1-2 Axle Mounting
  • 1-3 Outrigger Mounting, (if equipped)
• SECTION 2 – BOOM
  • 2-1 First Boom Section
  • 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
  • 2-3 Second Boom Section
  • 2-4 Bearing Pads, Spacers, and Shims, (Second Boom Section)
  • 2-5 Third Boom Section
  • 2-6 Bearing Pads, Spacers, and Shims, (Third Boom Section)
  • 2-7 Push Beam/Extend Chain & Roller Assembly
  • 2-8 Quick Coupler Assembly
  • 2-9 Hydraulic Quick Coupler Assembly
• SECTION 3 – ATTACHMENTS
  • 3-1 Carriage Assembly
  • 3-2 Forks
  • 3-3 Winch Installation
  • 3-4 Side Tilt Carriage Assembly 
  • 3-5 Fork Clamp Installation
  • 3-6 Fork Mounted Platform
  • 3-7 Fork Mounted Hook
  • 3-8 100 Degree Swing Carriage 
  • 3-9 Side Shift Carriage
• SECTION 4 – ENGINE & ATTACHING PARTS
  • 4-1 Engine Assembly, LH View
  • 4-2 Engine Assembly, RH View
  • 4-3 Engine Assembly
  • 4-4 Cat Engine
  • 4-5 Fuel Tank & Lines
  • 4-6 Radiator Assembly
  • 4-7 Air Cleaner and Installation
  • 4-8 Exhaust Installation
  • 4-9 Transmission - ZF Transmission
  • 4-10 ZF Transmission - Converter & Input
  • 4-11 ZF Transmission - Gearbox Housing
  • 4-12 ZF Transmission - Reversing Gear
  • 4-13 ZF Transmission - Reverse Gear Group
  • 4-14 ZF Transmission - 1st Shaft Group 
  • 4-15 ZF Transmission - 2nd Shaft Group
  • 4-16 ZF Transmission - 3rd Shaft Group
  • 4-17 ZF Transmission - 4th Shaft Group
  • 4-18 ZF Transmission - Power Take-Off
  • 4-19 ZF Transmission - Control Unit & Pressure Regulator
  • 4-20 ZF Transmission - Gearshift System
  • 4-21 ZF Transmission - Oil Pump, Filter & Dipstick
  • 4-22 ZF Transmission - Transfer Box
• SECTION 5 – DRIVE TRAIN
  • 5-1 Front Axle Assembly
  • 5-2 Front Axle 
  • 5-3 Front Axle Housing Assembly
  • 5-4 Front Steering Components
  • 5-5 Front Gear Components
  • 5-6 Front Differential
  • 5-7 Front Double Joint
  • 5-8 Front Brakes
  • 5-9 Front Wheel Hub
  • 5-10 Front Reduction Gears
  • 5-11 Rear Axle Assembly
  • 5-12 Rear Axle
  • 5-13 Rear Axle Housing Assembly 
  • 5-14 Rear Steering Components
  • 5-15 Rear Gear Components
  • 5-16 Rear Differential
  • 5-17 Rear Double Joint
  • 5-18 Rear Brakes
  • 5-19 Rear Wheel Hub
  • 5-20 Rear Reduction Gears
  • 5-21 Drive Shaft Assembly
  • 5-22 Tires & Rims
• SECTION 6 – CAB
  • 6-1 Cab Assembly
  • 6-2 Cab
  • 6-3 Suspension Seat
  • 6-4 Instrument Panel
  • 6-5 Heating Components
  • 6-6 Cab Air Conditioning 
  • 6-7 Air Conditioning Components
• SECTION 7 – CONTROLS
  • 7-1 Accelerator Pedal Assembly
  • 7-2 Steering Column & Attaching Parts
  • 7-3 Brake Pedal Assembly
  • 7-4 Boom Joystick with Tilt
  • 7-5 Hydraulic Controller - Outrigger, (if equipped)
  • 7-6 Frame Level Joystick Installation
  • 7-7 Auxiliary Hydraulic Joystick Installation
• SECTION 8 – HYDRAULIC CIRCUITS
  • 8-1 Priority Valve
  • 8-2 Dump Circuit 
  • 8-3 Steer Select Valve
  • 8-4 Service/Parking
  • 8-5 Joystick Circuit
  • 8-6 Lift Cylinder
  • 8-7 Extend/Retract 
  • 8-8 Tilt & Tilt Compensating Cylinder 
  • 8-9 Auxiliary Hydraulics
  • 8-10 Sway Cylinder
  • 8-11 Outrigger Controller, (if equipped)
  • 8-12 Outrigger Cylinders, (if equipped)
• SECTION 9 – HYDRAULIC COMPONENTS
  • 9-1 Lift Cylinder
  • 9-2 Extend/Retract Cylinder
  • 9-3 Tilt Cylinder
  • 9-4 Compensating Cylinder
  • 9-5 Sway Cylinder
  • 9-6 Main Control Valve
  • 9-7 Implement Pump
  • 9-8 Hydraulic Tank Assembly
  • 9-9 Brake Valve
  • 9-10 Priority Valve
  • 9-11 Steer Select Valve
  • 9-12 Quick Coupler Cylinder
  • 9-13 Outrigger Cylinder, (if equipped)
  • 9-14 Outrigger Control Valve, (if equipped)
  • 9-15 Swing Carriage Cylinder
  • 9-16 Side Shift Carriage Cylinder
• SECTION 10 – ELECTRICAL
  • 10-1 Battery & Cables
  • 10-2 Battery Disconnect Option
  • 10-3 Engine Harness 
  • 10-4 Transmission Harness 
  • 10-5 Auxiliary Electrics
  • 10-6 Tilt Electronics
  • 10-7 A/C Harness
  • 10-8 Cab Work Light Harness
  • 10-9 Chassis Harness
  • 10-10 ZF Transmission Harness
• SECTION 11 – DECALS
  • 11-1 Cab & Frame Decals
  • 11-2 Boom Decals
• SECTION 12 – OPTIONS
  • 12-1 Block Heater Installation
  • 12-2 Winch 
  • 12-3 Winch Motor
  • 12-4 Pressure Reducer Valve - 1360 PSI
  • 12-5 Pintle Hook Installation
  • 12-6 Fender Option
  • 12-7 Work Light Package
  • 12-8 Beacon Light Package
  • 12-9 Road Lights Installation
  • 12-10 Boom Lights Installation
  • 12-11 Skylight Wiper Assembly
  • 12-12 Cold Weather Package
  • 12-13 Arctic Package 
  • 12-14 Top Cab Glass Shield
  • 12-15 Front Cab Glass Shield 
  • 12-16 Hydraulic Cooler Bypass Install 
  • 12-17 Beacon Light Mount with A/C
• SECTION 13 – MAINTENANCE PARTS LIST
• SECTION 14 – PART NUMBER INDEX