Caterpillar Telehandler TL1055, TL1255 Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TL1055, TL1255 Parts Manual

This PDF Service Manual is intended for the Caterpillar Telehandlers TL1055, TL1255 Models. It contains repair information, installation instructions, maintenance, and other service information for Cat Telehandlers.

The service manual includes detailed illustrations, pictures, and diagrams, which help to get a detailed description of all the systems of Cat Telehandlers. It is an electronic PDF book that will become your indispensable service assistant in matters of routine maintenance.

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Models covered:
TL1055
TL1255

Serial numbers:
S/N TBM00100 & After
S/N TBN00100 & After

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Instructions
  • 1.7 Safety Decals
• Section 2 - General Information and Specifications
  • 2.1 Replacement Parts and Warranty Information
  • 2.2 Thread Locking Compound
  • 2.3 Torque Charts
  • 2.4 Specifications
  • 2.5 Fluids and Lubricant Capacities
  • 2.6 Service and Maintenance Schedules
  • 2.7 Lubrication Schedules
• Section 3 - Boom
  • 3.1 Boom System Component Terminology
  • 3.2 Boom System - Four Section
  • 3.3 Boom Assembly Maintenance
  • 3.4 Complete Boom Removal/Installation
  • 3.5 Boom Section Removal/Installation
  • 3.6 Boom Section Separation Adjustment
  • 3.7 Hose Carrier Assembly Removal/Installation
  • 3.8 Quick Coupler Assembly
  • 3.9 Boom Head-Mounted Winch
  • 3.10 Boom Wear Pads
  • 3.11 Boom Chain Removal/Installation
  • 3.12 Boom Chain Inspection and Lubrication
  • 3.13 Forks
  • 3.14 Emergency Boom Lowering Procedure
  • 3.15 Troubleshooting
• Section 4 - Cab and Covers
  • 4.1 Operator Cab and Covers Component Terminology
  • 4.2 Operator Cab
  • 4.3 Cab Components
  • 4.4 Cab Removal
  • 4.5 Cab Installation
• Section 5 - Axles, Drive Shafts, Wheels, and Tires
  • 5.1 Axle, Drive Shaft, and Wheel Component Terminology
  • 5.2 General Information
  • 5.3 Axle Assemblies
  • 5.4 Drive Shafts
  • 5.5 Wheels and Tires
  • 5.6 Brakes
  • 5.7 Towing a Disabled Machine
• Section 6 - Transmission
  • 6.1 Transmission Assembly Component Terminology
  • 6.2 Transmission Serial Number
  • 6.3 Transmission Specifications And Maintenance Information
  • 6.4 Transmission Replacement
  • 6.5 Torque Convertor Diaphragm
  • 6.6 Transmission Cooler Thermal Bypass Valve
  • 6.7 Troubleshooting 
• Section 7 - Engine
  • 7.1 Introduction
  • 7.2 Engine Serial Number
  • 7.3 Engine Specifications and Maintenance Information
  • 7.4 Engine Cooling System
  • 7.5 Engine Electrical System 
  • 7.6 Fuel System
  • 7.7 Engine Exhaust System
  • 7.8 Air Cleaner Assembly
  • 7.9 Engine Replacement
  • 7.10 Engine Indicator Lamps
  • 7.11 Troubleshooting
• Section 8 - Hydraulic Section
  • 8.1 Hydraulic Component Terminology
  • 8.2 Safety Information
  • 8.3 Hydraulic Pressure Diagnosis
  • 8.4 Hydraulic Circuits
  • 8.5 Hydraulic Reservoir
  • 8.6 Implement Pump
  • 8.7 Control Valves
  • 8.8 Hydraulic Cylinders
• Section 9 - Electrical System
  • 9.1 Electrical Component Terminology
  • 9.2 Specifications
  • 9.3 Safety Information
  • 9.4 Fuses and Relays
  • 9.5 Electrical System Schematics
  • 9.6 Circuit Breakdowns
  • 9.7 Engine Start Circuit
  • 9.8 Charging Circuit
  • 9.9 Window Wiper/Washer Windshield Wiper Motor
  • 9.10 Cab Heater and Fan
  • 9.11 Solenoids, Sensors, and Senders
  • 9.12 Display Monitor and Gauges
  • 9.13 Dash Switches
  • 9.14 Engine Diagnostic