Caterpillar Telehandler TL1055, TL1255 Parts Manual PDF

For complete service information also see:
Caterpillar Telehandler TL1055, TL1255 Service Manual

This PDF Parts Manual consists of detailed technical information about spare parts and accessories for Caterpillar Telehandlers TL1055, TL1255 Models.

The Cat parts book will help you to get data of spare parts, using which you can assemble/disassembly details and components of Cat Telehandlers. The parts catalog covers lots of pictures, illustrations, and charts. They help to find the location of needed parts and components.

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Models covered:
TL1055
TL1255

Serial numbers:
S/N TBM00100 & After
S/N TBN00100 & After

Contents:

• SECTION 1 – FRAME & ATTACHING PARTS
  • 1-1 Frame Shrouding & Trim
  • 1-2 Axle & Wheel Mounting
  • 1-3 Outrigger Mounting
• SECTION 2 – BOOM
  • 2-1 First Boom Section 
  • 2-2 Bearings, Pads, Spacers & Shims, (First Boom Section)
  • 2-3 Second Boom Section
  • 2-4 Bearings, Pads, Spacers & Shims, (Second Boom Section)
  • 2-5 Third Boom Section
  • 2-6 Bearings, Pads, Spacers & Shims, (Third Boom Section)
  • 2-7 Fourth Boom Section
  • 2-8 Bearings, Pads, Spacers & Shims, (Fourth Boom Section)
  • 2-9 Quick Coupler Assembly
  • 2-10 Hydraulic Quick Coupler Assembly
• SECTION 3 – ATTACHMENTS
  • 3-1 Carriage Assembly
  • 3-2 Forks
  • 3-3 Winch Installation 
  • 3-4 Side Tilt Carriage Assembly
  • 3-5 Fork Clamp Installation
  • 3-6 Fork Mounted Platform
  • 3-7 Fork Mounted Hook
  • 3-8 Dual Fork Positioning Carriage
  • 3-9 100 Degree Swing Carriage
  • 3-10 180 Degree Swing Carriage
  • 3-11 Side Shift Carriage 
• SECTION 4 – ENGINE & ATTACHING PARTS 
  • 4-1 Engine Assembly
  • 4-2 CAT Engine
  • 4-3 Fuel Tank & Lines
  • 4-4 Radiator Assembly
  • 4-5 Air Cleaner Installation
  • 4-6 Exhaust Installation
  • 4-7 ZF Transmission
  • 4-8 ZF Transmission - Converter & Input
  • 4-9 ZF Transmission - Gearbox Housing
  • 4-10 ZF Transmission - Forward Gear Group
  • 4-11 ZF Transmission - Reverse Gear Group
  • 4-12 ZF Transmission - 1st Shaft Group
  • 4-13 ZF Transmission - 2nd Shaft Group
  • 4-14 ZF Transmission - 3rd Shaft Group
  • 4-15 ZF Transmission - 4th Shaft Group
  • 4-16 ZF Transmission - Power Take-Off
  • 4-17 ZF Transmission - Control Unit & Pressure Regulator
  • 4-18 ZF Transmission - Gearshift System
  • 4-19 ZF Transmission - Oil Pump, Filter & Dipstick
  • 4-20 ZF Transmission - Transfer Box
• SECTION 5 – DRIVE TRAIN
  • 5-1 Front Axle Assembly
  • 5-2 Front Axle - Central Housing & Steering
  • 5-3 Front Axle - Differential
  • 5-4 Front Axle - Hub Reduction
  • 5-5 Front Axle - Brakes
  • 5-6 Rear Axle Assembly
  • 5-7 Rear Axle - Central Housing & Steering
  • 5-8 Rear Axle - Differential
  • 5-9 Rear Axle - Hub Reduction
  • 5-10 Rear Axle - Brakes
  • 5-11 Drive Shaft
  • 5-12 Tires & Rims
• SECTION 6 – CAB
  • 6-1 Cab Assembly
  • 6-2 Cab
  • 6-3 Suspension Seat
  • 6-4 Instrument Panel
  • 6-5 Heating Components
  • 6-6 Open Cab Heater Option
  • 6-7 Air Conditioning
  • 6-8 Air Conditioning Components 
• SECTION 7 – CONTROLS
  • 7-1 Boom Joystick with Adjustable Tilt
  • 7-2 Hydraulic Controller - Outrigger & Sway/Aux
  • 7-3 Steering Column & Attaching Parts
  • 7-4 Brake Pedal Assembly
  • 7-5 Accelerator Pedal
• SECTION 8 – HYDRAULIC CIRCUITS
  • 8-1 Supply Circuit
  • 8-2 Dump Circuit
  • 8-3 Steer Select
  • 8-4 Service/Park Brake 
  • 8-5 Boom Joystick
  • 8-6 Sway/Auxiliary Controller 
  • 8-7 Outrigger Controller
  • 8-8 Lift Cylinder
  • 8-9 Crowd Cylinder
  • 8-10 Tilt & Tilt Compensating Cylinders
  • 8-11 Auxiliary Function
  • 8-12 Boom Hydraulics Assembly
  • 8-13 Sway Cylinder
  • 8-14 Outrigger Cylinders
• SECTION 9 – HYDRAULIC COMPONENTS
  • 9-1 Lift Cylinder
  • 9-2 Crowd Cylinder
  • 9-3 Tilt Cylinder
  • 9-4 Compensating Cylinder 
  • 9-5 Sway Cylinder
  • 9-6 Stabilizer Cylinder
  • 9-7 Outrigger Cylinder Assembly
  • 9-8 Dual Fork Positioning Carriage Cylinder
  • 9-9 Main Control Valve
  • 9-10 Hydraulic Pump
  • 9-11 Hydraulic Tank Assembly
  • 9-12 Brake Valve
  • 9-13 Hydraulic Manifold
  • 9-14 Steer Select Valve
  • 9-15 Quick Coupler Cylinder
  • 9-16 Decompression Valve
  • 9-17 Swing Carriage Cylinder
  • 9-18 180 Degree Swing Carriage Cylinder
  • 9-19 Side Shift Carriage Cylinder
• SECTION 10 – ELECTRICAL
  • 10-1 Battery & Cables
  • 10-2 Battery Disconnect Installation
  • 10-3 Engine Harness
  • 10-4 Chassis Harness
  • 10-5 Dash Harness
  • 10-6 Transmission Harness
  • 10-7 Transmission Relay Harness
  • 10-8 Enclosed Cab Harness
  • 10-9 VEC Options Harness
  • 10-10 A/C Harness
  • 10-11 Auxiliary Electrics
  • 10-12 Cab Work Light Harness
• SECTION 11 – DECALS
  • 11-1 Cab & Frame Decals
  • 11-2 Boom Decals
• SECTION 12 – OPTIONS
  • 12-1 Work Light Package
  • 12-2 Fender Installation
  • 12-3 Pintle Hook Installation
  • 12-4 8 IN Winch
  • 12-5 Winch Motor
  • 12-6 Pressure Reducer Valve
  • 12-7 Block Heater Installation
  • 12-8 Boom Lights Installation
  • 12-9 Skylight Wiper Assembly
  • 12-10 Road Lights Installation
  • 12-11 Top Cab Glass Shield
  • 12-12 Front Cab Glass Shield
  • 12-13 Cold Weather Package
  • 12-14 Arctic Package
  • 12-15 Beacon Light Mount with AC
  • 12-16 Boom Work Light Harness
  • 12-17 Work Light Cab Harness
  • 12-18 Winch
• SECTION 13 – MAINTENANCE PARTS LIST
• SECTION 14 – PART NUMBER INDEX