
Additional Resources
For comprehensive service information, you may also be interested in the:
Overview
This PDF Service Manual provides technical service and repair information, step-by-step instructions, schematics, and diagrams specifically designed for the Caterpillar Telehandler TH580B model. It's an essential resource for technicians, mechanics, and equipment owners who need detailed guidance on maintaining and repairing this telehandler.
By using this service manual, you can:
- Perform Accurate Repairs: Follow detailed instructions to fix issues correctly and efficiently.
- Understand System Components: Gain insights into all systems of the Caterpillar Telehandler TH580B.
- Troubleshoot Effectively: Utilize schematics and diagrams to diagnose and resolve problems.
- Maintain Equipment Properly: Access installation and maintenance instructions to keep your telehandler in optimal condition.
- Improve Efficiency: Save time by having all necessary information in one comprehensive guide.
This service manual includes:
Torque Specifications
Document: 31200268_Torque Specifications
- Table of Contents
- Specifications Section
- General Information
- Metric (ISO) Fasteners
- English (SAE) Fasteners
- Ground Engaging Tool (G.E.T.) Fasteners
- Installation of Fittings
- Straight Thread O-Ring Fittings
- Plugs
- O-Ring Face Seal Fittings
- Bulkhead Nuts
- Flare Fittings
- Air Conditioning Fittings
- Air Brake Fittings
- Tapered Pipe Thread Fittings
- Miscellaneous Fittings
- Hose Clamps
Engine
Document: 31200299_Engine Disassembly-Assembly
- Table of Contents
- Disassembly and Assembly Section
- Battery - Remove and Install
- Alternator - Remove and Install
- Electric Starting Motor - Remove and Install
- Air Cleaner - Remove
- Air Cleaner - Install
- Muffler - Remove and Install
- Expansion Tank - Remove and Install
- Radiator - Remove
- Radiator - Disassemble
- Radiator - Assemble
- Radiator - Install
- Fan Guard - Remove and Install
- Transmission Oil Cooler - Remove
- Transmission Oil Cooler - Install
- Refrigerant Condenser - Remove and Install
- Refrigerant Compressor - Remove and Install
- Engine Mount (Front) - Remove
- Engine Mount (Front) - Install
- Engine Mount (Rear) - Remove
- Engine Mount (Rear) - Install
- Engine Enclosure - Remove and Install
- Engine - Remove
- Engine - Install
Power Train
Document: 31200270_Power Train Test-Adjust
- Table of Contents
- Systems Operation Section
- Graphic Color Codes
- Introduction
- General Information
- Location of Electrical Components
- Location of Hydraulic Components
- Electrical Input Components
- Electronic Control Module
- Electrical Output Components
- Data Link
- Electrical Schematic
- Transmission Charge Pump
- Modulating Valve (Transmission)
- Solenoid Valves (Transmission)
- Torque Converter
- Transmission
- Cooler (Hydraulic Oil)
- Transmission Control (Shift Lever)
- Transmission Power Flow
- Differential Lock Control (If Equipped)
- Front Axle and Rear Axle
- Hydraulic Schematic (Power Train System)
- Configuration Parameters
- Testing and Adjusting Section
- Transmission Shift Rail - Calibrate
- Transmission Fill - Calibrate
- Torque Converter Stall - Test
- Transmission Pressures - Test and Adjust
- Differential Pinion Bearing - Adjust
- Differential Backlash and Bearings - Adjust
- Axle Housing and Bearing Preload - Adjust
Document: 31200301_Power Train Disassembly-Assembly
Vehicle Systems
- Document: 31200305_Hydraulic System Schematic
- Document: 31200303_Hydraulic System Test-Adjust
- Document: 31200273_Steering System Test-Adjust
- Document: 31200274_Braking System Test-Adjust
- Document: 31200307_Machine Components Specifications
- Document: 31200309_Machine Systems Disassembly-Assembly
Electrical Systems
- Document: 31200312_Electrical System Schematic
- Document: 31200279_Electronic Control System, Hydrostatic Transmission Troubleshooting Test-Adjust
- Table of Contents
- Introduction
- Symptom Procedures
- Diagnostic Code Procedures
- Testing and Adjusting Section
- Document: 31200280_LSI System Operation & Maintenance
- Table of Contents
- Systems Operation Section
- Testing and Adjusting Section
- Document: 31200281_Monitor System Test-Adjust
- Table of Contents
- Systems Operation Section
- Testing and Adjusting Section
Serial Numbers Covered
This manual is applicable to:
- Serial Number: TBJ00100 & After
The manual comes in a convenient PDF format, which means you can:
- Instantly Download: No need for physical shipping—access the manual immediately after purchase.
- View on Multiple Devices: Compatible with computers, tablets, and smartphones.
- Search and Navigate Easily: Use bookmarks and the search function to find information quickly.
- Print as Needed: Print specific pages or sections for hands-on use.
We recommend using Adobe Acrobat Reader to ensure all images and graphics display correctly. You may also find it helpful to print the manual and use it as a handy reference when necessary.
How to Obtain the Manual
Purchasing the Caterpillar Telehandler TH580B Service Manual is straightforward:
- Visit the product page on our website.
- Click the 'Buy Now' button and follow the instructions to complete your purchase.
- After payment, you'll receive an email with a download link.
- Download the PDF file and start using it immediately.
If you have any questions or need assistance, please contact our support team. We're here to help.