Caterpillar Telehandler TH414C GC, TH417C GC Engine Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TH414C GC, TH417C GC Parts Manual
Caterpillar TH414C GC, TH417C GC Transmission Service Manual
Caterpillar Telehandlers TH414C GC, TH417C GC Axle Service Manual

This PDF Service Manual provides general directions for accomplishing service and repair procedures of the Caterpillar Telehandlers TH414C GC, TH417C GC. Following the procedures in this manual will help assure safety and equipment reliability.

These instructions cannot cover all details or variations in the equipment, procedures, or processes described, nor provide directions for meeting every possible contingency during operation, maintenance, or testing. 

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Models covered:
TH414C GC,
TH417C GC.

Engine
458-0043 & 458-0044

Serial numbers:
SN KRF00150 to Present
SN LYN00150 to Present
SN NAB00150 to Present
SN NMM00150 to Present

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Alert System and Signal Words
  • 1.7 Safety Instructions
  • 1.8 Safety Decals
• Section 2 - Safety information / User information
  • 2.1 General
  • 2.2 Specifications
  • 2.3 Operation Manual and Service Manual
  • 2.4 Explanation of Symbols
• Section 3 - Disassembly and Assembly
  • 3.1 Crankshaft Sealing Ring (Flywheel Side)
  • 3.2 Gasket Housing
  • 3.3 Closing Parts
  • 3.4 Lubricating Oil Pan
  • 3.5 Closing parts
  • 3.6 V-Rib Belt Pulley
  • 3.7 Cylinder Head Cover
  • 3.8 Lubricating Oil Cooler
  • 3.9 Lubricant Oil Filter Console
  • 3.10 Transfer Line
  • 3.11 Lubricating Oil Line (Engine 458-0043)
  • 3.12 Lubricating Oil Return Line
  • 3.13 High-Pressure Pump
  • 3.14 Injector
  • 3.15 Fuel Pre-Filter
  • 3.16 Fuel Filter
  • 3.17 Fuel Supply Pump (Engine 458-0043)
  • 3.18 V-Belt Pulley
  • 3.19 Rail
  • 3.20 Fuel Line
  • 3.21 Charge Air Line
  • 3.22 Charge Air Pressure/Temperature Sensor
  • 3.23 Charge Air Line
  • 3.24 Coolant Pump V-Rib Belt Pulley (Engine 458-0044)
  • 3.25 Thermostat
  • 3.26 Thermostat Test
  • 3.27 Line
  • 3.28 Line
  • 3.29 Exhaust Line
  • 3.30 Screw Plug (Engine 458-0044)
  • 3.31 Connection
  • 3.32 Holder
  • 3.33 Compensator Structure (Exhaust Line)
  • 3.34 Line (Crankcase Housing, Exhaust Gas Circulation, Coolant Line)
  • 3.35 Line (Thermostat Housing, Exhaust Gas Circulation, Coolant Line)
  • 3.36 Turbocharger
  • 3.37 Exhaust Manifold (Exhaust Turbocharger)
  • 3.38 Generator (Fastening Parts)
  • 3.39 Console (V-Rib Belt, Level 1)
  • 3.40 Starter
  • 3.41 Generator
  • 3.42 Turning Gear/Locking Device
  • 3.43 Fuel Filter Fastening Parts
  • 3.44 Compensator Structure
  • 3.45 Impulse transmitter
  • 3.46 Impulse Transmitter (Camshaft)
  • 3.47 Pressure Transmitter Installation (Oil Pressure)
  • 3.48 Connection Housing
  • 3.49 Connection Housing
  • 3.50 Glow Plugs
  • 3.51 Differential Pressure Sensor (Diesel Particle Filter) (Engine 458-0043)
  • 3.52 Holder (Engine 458-0043)
  • 3.53 Relay Holder (Engine 458-0043)
  • 3.54 Compensator Structure (Assembly Material) (Engine 458-0043)
  • 3.55 Inlet Module
  • 3.56 Outlet Module
• Section 4 - Special Tools
  • 4.1 Tools
• Section 5 - Engine Electrical Schematic
  • 5.1 Engine Harness (Engine 458-0043)
  • 5.2 Engine Harness (Engine 458-0044)
  • 5.3 Equipment Harness
  • 5.4 Power Harness
  • 5.5 Exhaust After Treatment Harness
• Section 6 - Wire Sensor Troubleshooting
  • 6.1 Engine Sensor Test
  • 6.2 Engine Sensor Circuit Test
  • 6.3 Signal Wire Test
• Section 7 - Diagnostics
  • 7.1 Fault Codes