Caterpillar Telehandler TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Operation & Maintenance Manual

This PDF Service Manual is intended for Caterpillar Telehandlers TH336C, TH337C, TH406C, TH407C, TH414C, TH514C, TH417C Models. It contains repair information, installation instructions, maintenance, and other service information for Cat Telehandlers.

The service manual contains information on the maintenance and repair, provides specific installation instructions, technical specifications, troubleshoot information for Cat Telehandlers. This guide is an assistant for the owners of Cat Telehandlers, which will be useful to operators, professionals working for the maintenance and repair.

This technical service manual is an electronic PDF book that will become your indispensable service assistant in matters of routine maintenance.

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Models covered:
TH336C, TH337C,
TH406C, TH407C,
TH414C, TH514C,
TH417C.

Serial numbers:
S/N MJR00150 & After, S/N THM00150 & After,
S/N DJB00150 & After, S/N SXJ00150 & After,
S/N GAT00150 & After, S/N RCH00150 & After,
S/N MLH00150 & After, S/N JJT00150 & After,
S/N KEK00150 & After, S/N RWW00150 & After,
S/N MWC00150 & After, S/N KKW00150 & After,
S/N RRJ00150 & After, S/N RRW00150 & After

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Alert System and Signal Words
  • 1.7 Safety Instructions
  • 1.8 Safety Decals
• Section 2 - General Information and Specifications
  • 2.1 Replacement Parts and Warranty Information
  • 2.2 Thread Locking Compound
  • 2.3 Torque Charts
  • 2.4 Specifications
  • 2.5 Fluids and Lubricant Capacities
  • 2.6 Service and Maintenance Schedules
  • 2.7 Lubrication Schedules
• Section 3 - Boom
  • 3.1 Boom System Component Terminology - TH336C, TH337C, TH406C & TH407C
  • 3.2 Boom System - Two Section
  • 3.3 Boom Assembly Maintenance
  • 3.4 Boom System Component Terminology - TH414C
  • 3.5 Boom System - Three Section
  • 3.6 Boom Assembly Maintenance
  • 3.7 Boom Chain Removal/Installation
  • 3.8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
  • 3.9 Extend/Retract Cylinder Removal/Installation
  • 3.10 Boom Sections Adjustment
  • 3.11 Boom System Component Terminology - TH514C
  • 3.12 Boom System - Three Section
  • 3.13 Boom Assembly Maintenance
  • 3.14 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
  • 3.15 Tandem Extend/Retract Cylinders Removal/Installation
  • 3.16 Boom System Component Terminology - TH417C
  • 3.17 Boom System - Four Section Boom
  • 3.18 Boom Assembly Maintenance
  • 3.19 Boom Chain Removal/Installation
  • 3.20 Boom Sections Adjustment
  • 3.21 Boom Extend and Retract Chains - TH414C & TH417C
  • 3.22 Boom Wear Pads
  • 3.23 Quick Coupler
  • 3.24 Forks
  • 3.25 Boom Prop (If Equipped)
  • 3.26 Emergency Boom Lowering Procedure
  • 3.27 Boom Retract Sensor Adjustment
  • 3.28 Troubleshooting
• Section 4 - Cab and Covers
  • 4.1 Operator Cab and Covers Component Terminology
  • 4.2 Operator Cab
  • 4.3 Cab Components
  • 4.4 Cab Removal
  • 4.5 Cab Installation
• Section 5 - Axles, Drive Shafts, Wheels, and Tires 
  • 5.1 Axle, Drive Shaft, and Wheel Component Terminology
  • 5.2 Axle Serial Number
  • 5.3 Axle Specifications and Maintenance Information
  • 5.4 Axle Replacement
  • 5.5 Mechanical Park Brake
  • 5.6 Hydraulic Park Brake
  • 5.7 Brake Inspection
  • 5.8 Steering Angle Adjustment
  • 5.9 Axle Assembly and Drive Shaft Troubleshooting
  • 5.10 Drive Shafts
  • 5.11 Wheels and Tires
  • 5.12 Towing a Disabled Machine 
• Section 6 - Transmission
  • 6.1 Transmission Assembly Component Terminology 
  • 6.2 Transmission Serial Number
  • 6.3 Specifications and Maintenance Information
  • 6.4 Transmission Replacement
  • 6.5 Torque Convertor Diaphragm
  • 6.6 Troubleshooting
• Section 7 - Engine
  • 7.1 Introduction
  • 7.2 Engine Serial Number
  • 7.3 Specifications and Maintenance Information
  • 7.4 Engine Cooling System
  • 7.5 Engine Electrical System
  • 7.6 Fuel System
  • 7.7 Engine Exhaust System
  • 7.8 Air Cleaner Assembly
  • 7.9 Engine Replacement
• Section 8 - Hydraulic System
  • 8.1 Hydraulic Component Terminology
  • 8.2 Safety Information
  • 8.3 Specifications
  • 8.4 Hydraulic Pressure Diagnosis
  • 8.5 Hydraulic Circuits
  • 8.6 Hydraulic Schematics
  • 8.7 Hydraulic Reservoir
  • 8.8 Engine Implement Pump
  • 8.9 Auxiliary Pump (Platform Equipped Models Only) 
  • 8.10 Control Valves
  • 8.11 Hydraulic Cylinders
  • 8.12 Boom Ride Control (TH336C, TH337C, TH406C, TH407C - If Equipped)
• Section 9 - Electrical System
  • 9.1 Electrical Component Terminology
  • 9.2 Specifications
  • 9.3 Safety Information
  • 9.4 Keypad and Display Screen
  • 9.5 Software Level 2 Accessibility
  • 9.6 Operator Tools
  • 9.7 Fuses and Relays
  • 9.8 Electrical System Schematics
  • 9.9 Circuit Breakdowns
  • 9.10 Engine Start Circuit
  • 9.11 Window Wiper/Washer Windshield Wiper Motor
  • 9.12 Solenoids, Sensors, and Senders
  • 9.13 Dash Switches
  • 9.14 Platform Interlock Checks
  • 9.15 Platform Load System Check
  • 9.16 Load Stability Indicator (LSI) (CE & AUS)
  • 9.17 LSI Sensor
  • 9.18 LSI System Calibration
  • 9.19 Hand-Held Analyzer
  • 9.20 Fault Codes
  • 9.21 Machine Fault Codes
  • 9.22 Engine Fault Codes