Caterpillar Telehandler TH255C Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TH255C Parts Manual
Caterpillar Telehandler TH255C Engine Service Manual

This PDF Service Manual includes detailed technical information about repair and maintenance procedures of the Caterpillar Telehandler TH255C Model.

This service repair manual contains guidance on repair, maintenance instructions, information on product identification, information technology Cat, operating instructions, wiring diagrams to help users eliminate all existing and potential problems.

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Models covered:
TH255C

Serial numbers:
SN JK200150 to Present
SN JK300150 to Present

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction-2
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Instructions
  • 1.7 Safety Decals
• Section 2 - General Information and Specifications
  • 2.1 Replacement Parts and Warranty Information
  • 2.2 Specifications
  • 2.3 Fluids, Lubricants, and Capacities
  • 2.4 Maintenance Schedule
  • 2.5 Lubrication Schedule
  • 2.6 Thread Locking Compound
  • 2.7 Torque Charts
  • 2.8 Hydraulic Connection Assembly and Torque Specification
• Section 3 - Boom
  • 3.1 Boom System Component Terminology
  • 3.2 Safety Information
  • 3.3 Two Section Boom System
  • 3.4 Boom Assembly Maintenance
  • 3.5 Boom Wear Pads
  • 3.6 Quick Coupler Assembly
  • 3.7 Forks
  • 3.8 Boom Prop (If Equipped)
  • 3.9 Emergency Boom Lowering Procedure
  • 3.10 Troubleshooting
• Section 4 - Cab
  • 4.1 Operator Cab Component Terminology
  • 4.2 Safety Information
  • 4.3 Operator Cab
  • 4.4 Cab Components
  • 4.5 Cab Removal
  • 4.6 Cab Installation
• Section 5 - Axles, Drive Shafts, Wheels, and Tires
  • 5.1 Axle, Drive Shaft, and Wheel Component Terminology
  • 5.2 Safety Information
  • 5.3 General Information
  • 5.4 Axle Assemblies
  • 5.5 Drive Shafts
  • 5.6 Wheels and Tires
  • 5.7 Steering Angle Adjustment
  • 5.8 Brakes
  • 5.9 Towing a Disabled Machine
• Section 6 - Transmission
  • 6.1 Transmission Assembly Component Terminology
  • 6.2 Safety Information
  • 6.3 Transmission Description
  • 6.4 Transmission Specifications
  • 6.5 Transmission Replacement
• Section 7 - Engine
  • 7.1 Introduction
  • 7.2 Engine Serial Number
  • 7.3 Specifications and Maintenance Information
  • 7.4 Engine Cooling System
  • 7.5 Engine Electrical System
  • 7.6 Fuel System
  • 7.7 Engine Exhaust System
  • 7.8 Air Cleaner Assembly
  • 7.9 Engine Replacement
• Section 8 - Hydraulic System
  • 8.1 Hydraulic Component Terminology
  • 8.2 Safety Information
  • 8.3 General Information
  • 8.4 Specifications
  • 8.5 Hoses, Tube Lines, Fittings, Etc.
  • 8.6 Hydraulic Pressure Diagnosis
  • 8.7 Hydraulic Schematic
  • 8.8 Hydraulic Reservoir
  • 8.9 Hydraulic System Pump
  • 8.10 Front Drive Motor
  • 8.11 Control Valves
  • 8.12 Hydraulic Cylinders
• Section 9 - Electrical System
  • 9.1 Electrical Component Terminology
  • 9.2 Safety Information
  • 9.3 Fuses and Relays
  • 9.4 Electrical System Schematics
  • 9.5 Dielectric Grease Application
  • 9.6 Engine Start Circuit
  • 9.7 Charging Circuit
  • 9.8 Battery
  • 9.9 Electrical System Components
  • 9.10 Window Wiper/Washer
  • 9.11 Cab Heater/AC and Fan
  • 9.12 Switches, Solenoids, and Senders
  • 9.13 Load Stability Indicator System (LSI)
  • 9.14 Analyzer (CE & AUS)
  • 9.15 Analyzer Software Accessibility
  • 9.16 Diagnostic Trouble Codes (DTC) on Ground Module
  • 9.17 Engine Diagnostic Trouble Code E