Caterpillar Telehandler TH255C Engine Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TH255C Parts Manual

This PDF Service Manual contains detailed service and repair information, special instructions for repair and maintenance, troubleshoot, and other additional information for Caterpillar Telehandler TH255C Model. It includes detailed illustrations, pictures, and diagrams, which help to get a detailed description of the engine of Cat Telehandlers.

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Models covered:
TH255C
Engine 44109208 & 441-9209

Contents:

• Section 1 - JLG Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags
  • 1.5 Safety Information
  • 1.6 Safety Instructions
  • 1.7 Safety Decals
• Section 2 - Safety information / User information
  • 2.1 General
  • 2.2 Specifications
  • 2.3 Operation Manual And Service Manual
  • 2.4 Explanation Of Symbols
• Section 3 - Disassembly and Assembly
  • 3.1 Oil Measuring Device 
  • 3.2 Crankcase Breather
  • 3.3 Lubricating Oil Pan
  • 3.4 Flywheel
  • 3.5 V-belt Pulley Add-on
  • 3.6 V-belt Pulley Add-on Fastening Parts
  • 3.7 Cylinder Head Cover (Engine 441-9208)
  • 3.8 Cylinder Head Cover (Engine 441-9209)
  • 3.9 Heat Protection Plate (Engine 441-9208) 
  • 3.10 Lubricating Oil Cooler
  • 3.11 Lubricating Oil Filter
  • 3.12 Injector (Engine 441-9208)
  • 3.13 Injector (Engine 441-9209)
  • 3.14 Fuel Supply Pump
  • 3.15 Fuel Pipes
  • 3.16 Exhaust Turbocharger Intake Nozzle
  • 3.17 Charge Air Manifold
  • 3.18 Charge Air Line
  • 3.19 Coolant Pump Fastening Parts
  • 3.20 Thermostat Test
  • 3.21 Thermostat
  • 3.22 Exhaust Gas Recirculation Line
  • 3.23 Exhaust Pipe
  • 3.24 Flutter Valve 
  • 3.25 Exhaust Gas Turbocharger
  • 3.26 Lubricating Oil Line
  • 3.27 Lubricating Oil Return Line
  • 3.28 V-Belt Pulley (parts to generator)
  • 3.29 Generator Parts
  • 3.30 Generator
  • 3.31 Starter
  • 3.32 Cable Harness Fastening Parts 
  • 3.33 Cable Harness Fastening Parts (Engine 441-9208)
  • 3.34 Impulse Transmitter (Crankshaft)
  • 3.35 Temperature Sensor
  • 3.36 Oil Pressure Transmitter
  • 3.37 Connection Housing
  • 3.38 Start-aid Glow Plugs
  • 3.39 Exhaust Gas Treatment Inlet Module (Engine 441-9208)
  • 3.40 Holder (Engine 441-9208)
  • 3.41 Assembly Material Compensator Structure (Engine 441-9208)
• Section 4 - Special Tools
  • 4.1 Tools
• Section 5 - Engine Electrical Schematic
  • 5.1 Power Harness
  • 5.2 Equipment Harness
• Section 6 - Wire Sensor Troubleshooting
  • 6.1 Engine Sensor Test
  • 6.2 Engine Sensor Circuit Test
  • 6.3 Signal Wire Test
• Section 7 - Diagnostics
  • 7.1 Fault Codes