Caterpillar Telehandler TH255 Service Manual PDF

For complete service information also see:
Caterpillar Telehandler TH255 Parts Manual

This PDF Service Manual explains routine maintenance and repair procedures to ensure optimal performance and maximum service life for the Caterpillar Telehandler TH255 Model.

The Cat service manual contains information on the maintenance and repair, provides specific installation instructions, technical specifications, troubleshoot information for Caterpillar Telehandlers. This guide is an assistant for the owners of Cat Telehandlers, which will be useful to operators, professionals working for the maintenance and repair.

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Models covered:
TH255

Serial numbers:
S/N TBS00100 & After

Contents:

• Section 1 - Safety Practices
  • 1.1 Introduction
  • 1.2 Disclaimer
  • 1.3 Operation & Maintenance Manual
  • 1.4 Do Not Operate Tags 
  • 1.5 Safety Information
  • 1.6 Safety Instructions
  • 1.7 Safety Decals
• Section 2 - General Information and Specifications
  • 2.1 Replacement Parts and Warranty Information
  • 2.2 Torques
  • 2.3 Specifications
  • 2.4 Fluids, Lubricants, and Capacities
  • 2.5 Maintenance Schedules
  • 2.6 Lubrication Schedule
• Section 3 - Boom
  • 3.1 Boom System Component Terminology
  • 3.2 Safety Information
  • 3.3 Boom System - Two Section Boom
  • 3.4 Boom Assembly Maintenance
  • 3.5 Boom Wear Pads
  • 3.6 Quick Coupler Assembly
  • 3.7 Forks
  • 3.8 Boom Prop (If Equipped)
  • 3.9 Emergency Boom Lowering Procedure 
  • 3.10 Troubleshooting 
• Section 4 - Cab and Covers
  • 4.1 Operator Cab and Covers Component Terminology
  • 4.2 Safety Information
  • 4.3 Operator Cab
  • 4.4 Cab Components
  • 4.5 Cab Removal
  • 4.6 Cab Installation
• Section 5 - Axles, Drive Shafts, Wheels, and Tires
  • 5.1 Axle, Drive Shaft, and Wheel Component Terminology 
  • 5.2 Safety Information
  • 5.3 General Information
  • 5.4 Axle Assemblies
  • 5.5 Drive Shafts
  • 5.6 Wheels and Tires
  • 5.7 Steering Angle Adjustment
  • 5.8 Brakes
  • 5.9 Towing a Disabled Machine
• Section 6 - Transmission
  • 6.1 Transmission Assembly Component Terminology
  • 6.2 Safety Information
  • 6.3 Transmission Description
  • 6.4 Transmission Specifications
  • 6.5 Transmission Replacement
  • 6.6 Transmission Filter Replacement
• Section 7 - Engine
  • 7.1 Introduction
  • 7.2 Safety Information
  • 7.3 Engine Serial Number
  • 7.4 Specifications and Maintenance Information 
  • 7.5 Engine Cooling System
  • 7.6 Engine Electrical System
  • 7.7 Fuel System
  • 7.8 Engine Exhaust System
  • 7.9 Air Cleaner Assembly
  • 7.10 Engine Replacement
  • 7.11 Engine Coupler
  • 7.12 Troubleshooting 
• Section 8 - Hydraulic System
  • 8.1 Hydraulic Component Terminology
  • 8.2 Safety Information
  • 8.3 General Information
  • 8.4 Specifications
  • 8.5 Hoses, Tube Lines, Fittings, Etc.
  • 8.6 Hydraulic Pressure Diagnosis
  • 8.7 Hydraulic Schematic
  • 8.8 Hydraulic Reservoir
  • 8.9 Hydraulic System Pump
  • 8.10 Front Drive Motor
  • 8.11 Control Valves
  • 8.12 Hydraulic Cylinders
• Section 9 - Electrical System
  • 9.1 Electrical Component Terminology
  • 9.2 Safety Information
  • 9.3 Fuses and Relays
  • 9.4 Electrical System Schematics
  • 9.5 Circuit Breakdowns
  • 9.6 Engine Start Circuit
  • 9.7 Charging Circuit
  • 9.8 Electrical System Components
  • 9.9 Window Wiper/Washer
  • 9.10 Cab Heater and Fan
  • 9.11 Switches, Solenoids, and Senders
  • 9.12 Load Stability System (CE & AUS) Before S/N TBS00627
  • 9.13 Load Stability System (CE & AUS) S/N TBS00627 & After
  • 9.14 Hand-Held Analyzer (CE & AUS) S/N TBS00627 & After