caterpillar GP40, GPL40; DP40, DPL40, DP45, DP50 Lifts Trucks Service Manuals PDF

These service manuals are detailed guides to servicing of caterpillar lift trucks, diesel engines, chassis and mast.
Service manuals contain operating instructions and maintenance procedures for the LP-gas device of caterpillar gasoline/LP-gas lift trucks. To ensure safety and maximize the superb features of your lift truck, read these manuals thoroughly.
Service manuals cover S6S Diesel Engine of Cat Lift Trucks and gives detailed maintenance and repair information. Instructions are grouped by systems to serve the convenience of your ready reference.
This set comes in rar format, includes PDF service manuals, all pages are printable and readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Serial number:
28620-up

Set includes following PDF manuals:
- Service Manual for Cat Lift Trucks Engine 4G15 4G63 4G64 6G72 - 41 pages;
- Service Manual for Cat Lift Trucks S6S Diesel Engine - 146 pages;
- Service Manual for Cat GP40, GPL40; DP40, DPL40, DP45, DP50 Chassis & Mast - 404 pages.

Service manual fumishes servicing and maintnenance information for the following trucks:
Truck model      Transmission         Model code - S/N      Engine mounted
GP40                     Powershift               1CP - 00011-up              Cat 6G72
GPL40                   Powershift               2CP - 00011-up              Cat 6G72
DP40                Manual/Powershift       3CP - 00011-up              Cat S6S
DPL40              Manual/Powershift       4CP - 00011-up              Cat S6S
DP45                Manual/Powershift       5CP - 00011-up              Cat S6S
DP50                Manual/Powershift       6CP - 00011-up              Cat S6S

GROUP INDEX of Service Manual (S6S Diesel Engine):

• GENERAL
  • Outline
  • Specifications
  • Tips on Disassembly and Reassembly
• MAINTENANCE STANDARDS
  • Maintenance Standards Table
  • Tightening Torques
  • Sealants and Lubricants
  • Regarding Submission of Parts for EPA Exhaust Gas Regulation
• SPECIAL TOOLS
  • Special Tools
• OVERHAUL INSTRUCTIONS
  • Determination of Overhaul Timing
  • Testing the Compression Pressure
• ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
  • Adjustments
  • Bench Testing
  • Performance Tests
• ENGINE AUXILIARIES REMOVAL AND INSTALLATION
  • Preparation
  • Engine Auxiliaries Removal
  • Engine Auxiliaries Installation
• ENGINE MAIN PARTS
  • Cylinder Head and Valve Mechanism
  • Flywheel
  • Damper
  • Timing Gears and Camshaft
  • Piston
  • Connecting Rods
  • Crankshaft
  • Crankcase and Tappets
• INLET AND EXHAUST SYSTEM
  • Description
  • Exhaust Manifold
• LUBRICATION SYSTEM
  • Description
  • Oil Pump
  • Oil Filter
  • Oil Pressure Relief Valve
• COOLING SYSTEM
  • Description
  • Water Pump and Thermostat
• FUEL SYSTEM
  • Description
  • Fuel Filter (Paper-Element Cartridge Type)
  • Injection Nozzles
• ELECTRICAL SYSTEM
  • Starter
  • Alternator
  • Glow Plug
  • Stop Solenoid
• WORKSHOP TIPS
  • Basic Recommended Assembly Procedures

GROUP INDEX of Service Manual (Chassis & Mast):

• GENERAL
  • Serial number locations
  • Dimensions
  • Technical data
• COOLING SYSTEM
  • Fan removal and installation
  • Fan belt adjustment
• ELECTRICAL SYSTEM
  • Console box
  • Chassis electrical devices
  • Care of the battery
  • Schematic
• POWER TRAIN
  • Removal and installation
• CLUTCHES
  • Dry type clutch
  • Wet type clutch
  • Pressure plate assembly
  • Clutch booster
  • Clutch master cylinder
  • Clutch release cylinder
  • Adjustment
• MANUAL TRANSMISSION
  • Description
  • Suggestions for removal and installation
  • Disassembly
  • Inspection and repair
  • Reassembly
• POWERSHIFT TRANSMISSION
  • Torque converter
  • 1-speed transmission
  • Control valve
  • Automatic 2-speed transmission
• FRONT AXLE AND REDUCTION DIFFERENTIAL
  • Front tires
  • Front axle
  • Reduction and differential
• REAR AXLE
  • Rear axle
  • Rear tires
• BRAKE SYSTEM
  • Master cylinder
  • Wheel brakes
  • Brake booster
• STEERING SYSTEM
  • Steering gear
  • Power cylinder
  • Flow divider
• HYDRAULIC SYSTEM
  • Tank
  • Pump
  • Control valve
  • Lift and tilt cylinders
  • Flow regulator valve
  • Down safety valve
• MASTS AND FORKS
  • Dual-stage panoramic mast
• TROUBLESHOOTING
• SERVICE DATA
  • Maintenance standards
  • Periodic service chart
  • Periodic replacement parts
  • Lubrication instructions
  • Special tools
  • Inspection guide