caterpillar DP60 & DP70 Forklifts Service Manual PDF

This set includes PDF service manuals for Cat forklifts DP60 and DP70, also for S6S diesel engine. This set comes in zip format, includes PDF files. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Serial numbers:
DP60 T20C-10001 and up
DP70 T20C-60001 and up
28620-up

This set includes these PDF manuals:
- Cat Service Manual Chassis, Mast & Options DP60 And DP70 - 399 pages. This service manual is a guide for servicing Cat lift trucks.
- Cat Service Manual S6S Diesel Engine - 146 pages. This manual covers S6S Diesel Engine of Cat Lift Trucks and gives detailed maintenance and repair information.
These instructions are grouped by systems to serve the convenience of your ready reference.

GROUP INDEX (Chassis, Mast & Options DP60 And DP70):

GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Location
Main Specifications
Chassis And Mast Model Identification
Dimensions
COOLING SYSTEM
Specifications
Structure
Suggestions for Removal And Indtallation
Inspection and Adjustment
ELECTRICAL SYSTEM
Specifications
Location of Components
Structure
Disassembly and Reassembly
Batteries and Charging
Troubleshooting
Electrical Wiring Diagram
POWER TRAIN
Specifications
Structure
Reduction Ratio
Removal and Installation of Engine and Transmission Unit
POWESHIFT TRANSMISSION
Specifications
Structure
Suggestions for Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Suggestions for Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
REAR AXLE
Specifications
Description
Removal and Installation
Disassembly and Reassembly
Adjusting
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Disassembly and Reassembly
Adjustment and Testing
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Adjustment and Testing
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Specifications
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Inspection and Adjustment
Testing
Troubleshooting
Service Data
MASTS AND FORKS
Specifications
Structure
Operation of Triplex Mast
Suggestions for Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
FORK POSITIONER
Applicable Attachment Models
Specifications, Structure
Suggestions for Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
SIDE SHIFTER
Applicable Attachment Models
Specifications
Structure
Suggestions for Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
SERVICE DATA
Inspection Point
Tightening Torque of Standard Bolts
Periodic Replacement Parts
Lubrication Standards
Weight of Major Components
Special Tools
GROUP INDEX (S6S Diesel Engine):

GENERAL
Outline
Specifications
Tips on Disassembly and Reassembly
MAINTENANCE STANDARDS
Maintenance Standards Table
Tightening Torques
Sealants and Lubricants
Regarding Submission of Parts for EPA Exhaust Gas Regulation
SPECIAL TOOLS
Special Tools
OVERHAUL INSTRUCTIONS
Determination of Overhaul Timing
Testing the Compression Pressure
ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
Adjustments
Bench Testing
Performance Tests
ENGINE AUXILIARIES REMOVAL AND INSTALLATION
Preparation
Engine Auxiliaries Removal
Engine Auxiliaries Installation
ENGINE MAIN PARTS
Cylinder Head And Valve Mechanism
Flywheel
Damper
Timing Gears and Camshaft
Piston
Connecting Rods
Crankshaft
Crankcase and Tappets
INLET AND EXHAUST SYSTEM
Description
Exhaust Manifold
LUBRICATION SYSTEM
Description
Oil Pump
Oil Filter
Oil Pressure Relief Valve
COOLING SYSTEM
Description
Water Pump
Thermostat
FUEL SYSTEM
Description
Fuel Filter (Paper-Element Cartridge Type)
Injection Nozzles
ELECTRICAL SYSTEM
Starter
Alternator
Glow Plug
Stop Solenoid
WORKSHOP TIPS
Basic Recommended Assembly Procedures

This is the best online file, both for experienced craftsmen and for beginners, as prepared by experts in this field.

Features of the Manual
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
In addition, you can see many diagrams and schemes, tables, and other screenshots which will help you save your time to find the information you need when you work with Сaterpillar Forklifts DP60 & DP70 models.

FAQs
How do I download the manual?
You can receive this information in one second. Immediately after payment, we send you the online file by email to your email address within 1-10 minutes of your purchase. So please make sure your email address is correct. Please check your spam/junk folder if you don't see it in your inbox.

Is the manual printable?
Yes, it is possible to print the entire instruction or the individual diagrams and schemes.

Still have questions?
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