Cat Lift Trucks GP40K GP40KL GP45K GP50K DP40K DP40KL DP45K DP50K Operation Maintenance PDF

This PDF Operation & Maintenance Manual is intended to serve Caterpillar Lift trucks GP40K, GP40KL, GP45K, GP50K, DP40K, DP40KL, DP45K, and DP50K Models. This manual contains the information necessary for the operation and “do-it-yourself” maintenance of standard lift trucks. Optional equipment is sometimes installed; it can change some operating characteristics described in this manual.

Before operating such a lift truck, make sure the necessary instructions are available and understood.
This manual is presented in PDF format. Manual works after installing Adobe Acrobat Reader, which allows you to find the necessary information for the user, as well as to print out individual pages or the entire text as a whole.

It is easy to purchase this product. Just click on the 'Buy Now' button and follow the instructions. After payment, you will get the link for downloading your PDF Operation & Maintenance Manual. So, after a few minutes, you will get your guide and you can start studying it. 

99730-85141

Serial Numbers:
GP40K AT29C-00011-20230
            AT29C-20231-up
GP40KL AT29C-50011-70230
              AT29C-70231-up
GP45K AT29C-80001-89999
            AT29C-R0231-up
GP50K AT33B-50001-70230
             AT33B-70231-up
DP40K AT19C-00011-20230
            AT19C-20231-up
DP40KL AT19C-50001-70230
              AT19C-70231-up
DP45K AT19C-80001-89999
            AT19C-R0231-up
DP50K AT28B-50001-70230
            AT28B-70231-up

TABLE OF CONTENTS:

• SAFETY RULES FOR LIFT TRUCK OPERATORS
  • In General
  • Warning Decals, Location
  • Decals for LP-Gas Only
  • Warning Decals, Description
  • Safety Rules
  • Operating Precautions
  • Working Precautions
  • LP-Gas
• KNOW YOUR LIFT TRUCK
  • Serial Number and Capacity Plate
  • Model View
  • Operator's Compartment
  • Instrument Panel
  • OK Monitor (Warning Lights and Indicators)
  • Driving Interlock System
  • Operator's Seat
  • Seat Belt
  • Fuses and Lights
  • Fork Stoppers
  • Changing Forks
  • Additional Warning Devices
  • Drawbar Pin
  • Assist Grip
  • Hydraulic Tank Oil Level/Filler Hole
  • Fuel Filler
  • Fuel Shut-off Valve
  • Engine Hood
• HOW TO AVOID A TIP-OVER; HOW TO SURVIVE ONE
  • Know What Lift Truck Stability is
  • Center of Gravity (CG)
  • Stability and Center of Gravity
  • Lift Truck Stability Base
  • Capacity (Weight and Load Center)
  • Capacity Chart
  • Do’s and Don’ts to Avoid Tipover
  • How to Survive in a Tipover
• REFUELING
  • Gasoline and Diesel Engine Equipped
  • LP-Gas Equipment
• OPERATION
  • New Lift Truck Break-In
  • Before Starting Engine
  • Starting Gasoline Engine
  • Starting Diesel Engine
  • Engine Won’t Start
  • Starting with Jumper Cables
  • Starting LP-Gas Engine
  • After Starting Engine
  • Before Moving Lift Truck
  • Lift Truck Operation
  • Stopping Lift Truck
  • Parking Lift Truck (After Stopping)
• OPERATING TECHNIQUES
  • Stacking Methods
  • Handling Loads Safety
  • Inching Into and Lifting the Load
  • Traveling with the Load
  • Unloading
  • Working on Grades
• STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
• TRANSPORTATION HINTS
  • Lift Truck Shipping
  • Machine Lifting and Tiedown Information
• SPECIAL SITUATIONS
  • Care in Cold Weather
  • Care in Hot Weather
  • Care in Severe Dust or Lint Conditions
• TROUBLESHOOTING
  • Changing a Tire
  • Stalled Engine
  • Engine Coolant Temperature Gauge Needle Moves Into Red Zone
  • Powershift Transmission Oil Temperature Warning Light Glows
  • Driving Interlock Indicator Light Flickers or Flashes and the Truck Stops Moving
  • The trouble with the LP-Gas Equipment
• MAINTENANCE
  • General
  • Inspection Precautions
  • Maintenance Schedule
  • Every 10 Service Hours or Daily (Pre-start), Whichever Comes First
  • Every 50 Service Hours or Weekly, Whichever Comes First
  • One Month After Delivery of a New Truck
  • Every 200 Service Hours or Monthly, Whichever Comes First
  • Every 400 Service Hours or 2 Months, Whichever Comes First
  • Every 600 Service Hours or 3 Months, Whichever Comes First
  • Every 1200 Service Hours or 6 Months, Whichever Comes First
  • Every 2400 Service Hours or 1 Year, Whichever Comes First
  • Parts to be Changed Periodically
• SERVICE DATA
  • Fuel Information
  • Coolant Information
  • Recommended Fuels and Oils
  • Specifications and Refill Capacities (Standard Models)
  • Capacity and Truck Weight (Standard Models)
• TO THE cat LIFT TRUCK OWNER
  • The Importance of Genuine Parts
  • Instructions for Ordering Parts
  • Service Registration
  • Transfer of Ownership Report
• INDEX
  • Index