Caterpillar D25D Articulated Truck 1HK Workshop Manual PDF

This Caterpillar D25D Articulated Truck 1HK Workshop Manual in PDF format was created to support proper machine operation, servicing, and repair. It is designed to help owners, operators, and technicians gain a clear understanding of maintenance procedures, repair methods, and system functionality. The Electronic guide provides a complete service framework that allows you to quickly detect mechanical problems, recognize unusual performance, and correct faults before they lead to serious breakdowns. It is an essential reference for both preventive maintenance and complex workshop repairs.

Models: D25D Articulated Truck 1HK

Table of Contents:

Disassembly & Assembly
RENR1252 26SI Series Alternator.pdf
RENR2165 Comfort Series Seat For Caterpillar Machines.pdf
SENR2149 3306 Vehicular Engine for 966D Wheel Loader.pdf
SENR4130 HDB Series & M1 Series Heavy Duty Brushless Alternators.pdf
SENR5598 3304B & 3306B Engines for CAT Built Machines.pdf
SENR5664 AC and Heating R134a.pdf
SENR6615 Contour Series Seat.pdf
SENR7508 30SI Series and 34SI Series Alternator.pdf
SENR8209 D25D D300D & D350D Articulated Dump Trucks Power Train.pdf
SENR8210 D25D D300D & D350D Articulated Dump Trucks Vehicle Systems.pdf
UENR3262 Seal Installation.pdf

General Service Information
SELD0080 Cylinder Packs, Con Rods & Piston Packs.pdf
SELD0083 Engines.pdf
SELD0179 3500 Engines and Short Blocks.pdf
SELD0188 3204 Long Blocks Reman Technical Supplement.pdf
SELD0189 3304 and 3306 Long Blocks.pdf
SELD0190 3406 and C-15 Long Blocks.pdf
SELD0191 3408 and 3412 Long Blocks.pdf
SELD0196 3116 Long Blocks.pdf
SELD0205 Selection Flowchart for Engines, etc.pdf
SELD0249 3208 Long Blocks.pdf
SELD0250 3126 and C7 Long Blocks.pdf
SELD0267 C-10 and C-12 Long Blocks.pdf
SELD0276 Short Blocks.pdf
SELD0301 3046 and 3066 Long Blocks.pdf
SENR0512 Service Welding Guide.pdf
SENR5668 Limited Slip Differential.pdf
SENR7510 Delco Remy Cranking Motors 30-MT 35-MT 40-MT 50-MT Series.pdf

Operation & Maintenance Manual
SEBU5596 Product Identification Numbers (PIN) Location Guide.pdf
SEBU6250 CAT Machine Fluids Recommendations.pdf
SEBU7373 Product Link 101.pdf
SEBU8257 European Union Physical Agents (Vibration) Directive.pdf
SEBU8647 D25D D300D & D350D Articulated Dump Trucks.pdf
SEBU9208 CAT Filters Recommendations.pdf

Safety
SENR7733 General Service and Repair Safety Info.pdf

Schematics
SENR3981 Fluid Power & Electrical Graphic Symbols.pdf
SENR8191 D25D D30D D350D  D40D & D400D Articulated Dump Trucks Hydraulic.pdf
SENR8192 Caterpillar D25D, D30D, D350D Articulated Dump Trucks Electrical System.pdf

Specifications
RENR1252 26SI Series Alternator.pdf
SENR4130 HDB Series & M1 Series Heavy Duty Brushless Alternators.pdf
SENR5664 AC and Heating R134a.pdf
SENR7508 30SI Series and 34SI Series Alternator.pdf
SENR8193 Articulated Trucks Steering.pdf
SENR8194 Articulated Trucks Suspension.pdf
SENR8195 D25D D300D & D350D Articulated Dump Trucks Air System & Brakes.pdf
SENR8205 Articulated Truck Power Train.pdf

System Operation
RENR1252 26SI Series Alternator.pdf
RENR2165 Comfort Series Seat For Caterpillar Machines.pdf
SENR4130 HDB Series & M1 Series Heavy Duty Brushless Alternators.pdf
SENR5664 AC and Heating R134a.pdf
SENR6615 Contour Series Seat.pdf
SENR7508 30SI Series and 34SI Series Alternator.pdf
SENR8193 Articulated Trucks Steering.pdf
SENR8194 Articulated Trucks Suspension.pdf
SENR8195 D25D D300D & D350D Articulated Dump Trucks Air System & Brakes.pdf
SENR8205 Articulated Truck Power Train.pdf
UENR4899 CAT Advanced Ride Management Seat Suspension.pdf

Systems Operation - Fundamentals
SEGV3008 Electrical System for All Caterpillar Products.pdf

Testing & Adjusting
RENR1252 26SI Series Alternator.pdf
RENR2165 Comfort Series Seat For Caterpillar Machines.pdf
SENR4130 HDB Series & M1 Series Heavy Duty Brushless Alternators.pdf
SENR5664 AC and Heating R134a.pdf
SENR6615 Contour Series Seat.pdf
SENR7508 30SI Series and 34SI Series Alternator.pdf
SENR8193 Articulated Trucks Steering.pdf
SENR8194 Articulated Trucks Suspension.pdf
SENR8195 D25D D300D & D350D Articulated Dump Trucks Air System & Brakes.pdf
SENR8205 Articulated Truck Power Train.pdf
UENR4899 CAT Advanced Ride Management Seat Suspension.pdf

Torque Specifications
SENR3130 Torque Specifications.pdf

Troubleshooting
SENR4130 HDB Series & M1 Series Heavy Duty Brushless Alternators.pdf
SENR5664 AC and Heating R134a.pdf
UENR4899 CAT Advanced Ride Management Seat Suspension.pdf

This workshop documentation is focused on hands-on repair and service operations rather than general explanations. It is equally useful for everyday maintenance tasks and for advanced troubleshooting or mechanical intervention. All information included in the package, together, forms a complete technical library for this machine.

To ensure safe operation and avoid damage, injury, or unexpected failures, carefully review all safety notices, service rules, and operational guidelines. The information is presented in a clear and structured way, making it accessible for both professional mechanics and new users.

Manual Features
Format: PDF
Language: English
Compatibility: Windows, Mac, Linux, Android, iPhone, iPad
This electronic manual contains detailed repair instructions, installation procedures, technical specifications, hydraulic and electrical diagrams, troubleshooting steps, safety requirements, system descriptions, and numerous illustrations. Additional files cover schematic symbols, wiring layouts, and component location references.

FAQs
How do I download the manual?
Purchasing this PDF manual is very simple. Click the “Buy Now” button and complete the checkout process. After payment, you will receive an email containing a direct download link. The file can be opened with Adobe Acrobat Reader, Foxit Reader, or any standard PDF viewer.

Can I print the manual?
Yes, the manual is fully printable. Every page can be saved, viewed, and printed at any time.

Still have questions?
If you need more information about this manual, feel free to contact us. We provide reliable after-sales customer support and will gladly answer all your questions.