This set of PDF manuals includes detailed service repair information: specifications for engine, fuel system, cooling system, steering and brake systems, others; disassembly and assembly procedures; systems operation manuals, testing and adjusting information, intended for industrial engines C6.6 of caterpillar.
These manuals are detailed source of important troubleshooting information, which help to improve the quality of maintenance and repair engines caterpillar.
The procedures for servicing the starting motor, repair and service procedures are intended to help the technician determine if a starting motor needs to be replaced or repaired. The procedures are not intended to cover all possible problems and conditions. The procedures serve only as a guide.
This information is presented in the format of PDF.
Manuals have a nice and friendly interface, works after installing Adobe PDF Reader, which allows you to find the necessary information to the user, as well as to print out individual pages or the entire text as a whole.
This Set includes:
caterpillar C6.6 Industrial Engines Operation and Maintenance Manual PDF - 175 pages
caterpillar C6.6 Industrial Engines Service Manual PDF - 492 pages
Serial number: 6661-Up
Contents of Operation and Maintenance Manual:
- Foreword
- Literature Information
- Safety
- Operation
- Maintenance
- Maintenance Intervals
- Overhaul
- California Proposition 65 Warning
- Safety
- Safety Messages
- General Hazard Information
- Burn Prevention
- Fire Prevention and Explosion Prevention
- Crushing Prevention and Cutting Prevention
- Mounting and Dismounting
- High Pressure Fuel Lines
- Before Starting Engine
- Engine Starting
- Engine Stopping
- Electrical System
- Engine Electronics
- Product Information
- Welding on Engines with Electronic Controls
- Model View Illustrations
- Engine Description
- Plate Locations and Film Locations
- Reference Numbers
- Emissions Certification Film
- Customer Specified Parameters
- Operation
- Product Lifting
- Product Storage
- Gauges and Indicators
- Monitoring System
- Sensors and Electrical Components
- Engine Shutoffs and Engine Alarms
- Overspeed
- Self-Diagnostics
- Diagnostic Lamp
- Diagnostic Flash Code Retrieval
- Fault Logging
- Engine Operation with Active Diagnostic Codes
- Engine Operation with Intermittent Diagnostic Codes
- Before Starting Engine
- Starting the Engine
- Cold Weather Starting
- Starting with Jump Start Cables
- After Starting Engine
- Engine Operation
- Engaging the Driven Equipment
- Fuel Conservation Practices
- Stopping the Engine
- Emergency Stopping
- After Stopping Engine
- Cold Weather Operation
- Radiator Restrictions
- Fuel and the Effect from Cold Weather
- Fuel Related Components in Cold Weather
- Maintenance
- Refill Capacities and Recommendations
- Maintenance Interval Schedule
- Aftercooler Core - Clean/Test
- Aftercooler Core - Inspect
- Alternator - Inspect
- Alternator and Fan Belts - Inspect
- Alternator and Fan Belts - Replace
- Battery - Replace
- Battery Electrolyte Level - Check
- Battery or Battery Cable - Disconnect
- Belt Tensioner - Inspect2
- Cooling System Coolant (DEAC) - Change
- Cooling System Coolant (ELC) - Change]
- Cooling System Coolant Extender (ELC) - Add
- Cooling System Coolant Level - Check
- Cooling System Coolant Sample (Level 1) - Obtain
- Cooling System Coolant Sample (Level 2) - Obtain
- Cooling System Supplemental Coolant Additive (SCA) - Test/Add
- Cooling System Water Temperature Regulator - Replace
- Crankcase Breather (Canister) - Replace
- Driven Equipment - Check
- Engine - Clean
- Engine Air Cleaner Element (Dual Element) - Clean/Replace
- Engine Air Cleaner Element (Single Element) - Inspect/Replace
- Engine Air Cleaner Element (Single Element) - Replace
- Engine Air Cleaner Service Indicator - Inspect
- Engine Air Precleaner - Check/Clean
- Engine Mounts - Inspect
- Engine Oil Level - Check
- Engine Oil Sample - Obtain
- Engine Oil and Filter -
- Engine Oil and Filter - Change
- Engine Valve Lash - Inspect/Adjust
- Fan Clearance - Check
- Fuel System - Prime
- Fuel System Primary Filter/Water Separator - Drain
- Fuel System Primary Filter (Water Separator) Element - Replace
- Fuel System Secondary Filter - Replace
- Fuel Tank Water and Sediment - Drain
- Hoses and Clamps - Inspect/Replace
- Overhaul Considerations
- Radiator - Clean
- Severe Service Application - Check
- Starting Motor - Inspect
- Turbocharger - Inspect
- Walk-Around Inspection
- Water Pump - Inspect
- Reference
- Engine Rating Conditions
- Engine Rating Definitions
- Customer Assistance
- Ordering Replacement Parts
- Reference Materia
- Additional Reference Material
- Maintenance Records
- Maintenance Log
Contents of Service Manual:
- Disassembly and Assembly
- Fuel Priming Pump - Remove and Install - Mechanical Priming Pump
- Fuel Priming Pump - Remove and Install - Electric Fuel Priming Pump
- Fuel Filter Base - Remove and Install - Secondary Fuel Filter
- Fuel Transfer Pump - Remove
- Fuel Transfer Pump - Install
- Fuel Manifold (Rail) - Remove and Install
- Fuel Injection Lines - Remove
- Fuel Injection Lines - Install
- Fuel Injection Pump - Remove
- Fuel Injection Pump - Install
- Fuel Injection Pump Gear - Remove
- Fuel Injection Pump Gear - Install
- Electronic Unit Injector - Remove
- Electronic Unit Injector - Install
- Turbocharger - Remove - Turbocharger Top Mounted
- Turbocharger - Remove - Side Mounted Turbocharger
- Turbocharger - Disassemble
- Turbocharger - Assemble
- Turbocharger - Install - Turbocharger Top Mounted
- Turbocharger - Install - Side Mounted Turbocharger
- Wastegate Solenoid - Remove and Install
- Exhaust Manifold - Remove and Install - Top Mounted Exhaust Manifold
- Exhaust Manifold - Remove and Install - Side Mounted Exhaust Manifold
- Exhaust Elbow - Remove and Install
- Inlet Manifold - Remove and Install
- Inlet and Exhaust Valve Springs - Remove and Install
- Inlet and Exhaust Valves - Remove and Install
- Engine Oil Filter Base - Remove and Install
- Engine Oil Cooler - Remove - Engine Oil Cooler with a High Mounted Filter Base
- Engine Oil Cooler - Remove - Engine Oil Cooler with a Low Mounted Filter Base
- Engine Oil Cooler - Install - Engine Oil Cooler with a High Mounted Filter Bas
- Engine Oil Cooler - Install - Engine Oil Cooler with a Low Mounted Filter Base
- Engine Oil Relief Valve - Remove and Install
- Engine Oil Pump - Remove
- Engine Oil Pump - Install
- Water Pump - Remove
- Water Pump - Install
- Water Temperature Regulator - Remove and Install
- Flywheel - Remove
- Flywheel - Install
- Crankshaft Rear Seal - Remove
- Crankshaft Rear Seal - Install
- Flywheel Housing - Remove and Install - Wet Back End Housing
- Flywheel Housing - Remove and Install - Standard Housing
- Vibration Damper and Pulley - Remove - Pulleys without Split Lock Rings
- Vibration Damper and Pulley - Remove - Pulley with Split Lock Rings
- Vibration Damper and Pulley - Install - Pulley with Split Lock Rings
- Vibration Damper and Pulley - Install - Pulleys without Split Lock Rings
- Crankshaft Front Seal - Remove and Install
- Front Cover - Remove and Install
- Gear Group (Front) - Remove and Install
- Idler Gear - Remove
- Idler Gear - Install
- Housing (Front) - Remove
- Housing (Front) - Install
- Accessory Drive - Remove and Install
- Crankcase Breather - Remove - Filtered Breather
- Crankcase Breather - Remove - Unfiltered Breather
- Crankcase Breather - Install - Filtered Breather
- Crankcase Breather - Install - Unfiltered Breather
- Valve Mechanism Cover - Remove and Install
- Valve Mechanism Cover - Remove and Install - Composite Valve Mechanism Cover
- Valve Mechanism Cover Base - Remove and Install
- Valve Mechanism Cover Base - Remove and Install - Composite Valve Mechanism Co
- Rocker Shaft and Pushrod - Remove
- Rocker Shaft - Disassemble
- Rocker Shaft - Assemble
- Rocker Shaft and Pushrod - Install
- Cylinder Head - Remove
- Cylinder Head - Install
- Lifter Group - Remove and Install
- Camshaft - Remove and Install
- Camshaft Gear - Remove and Install
- Camshaft Bearings - Remove and Install
- Engine Oil Pan - Remove - Aluminum Oil Pan
- Engine Oil Pan - Remove - Cast Iron Oil Pan
- Engine Oil Pan - Install - Aluminum Oil Pan
- Engine Oil Pan - Install - Cast Iron Oil Pan
- Engine Oil Pan Plate - Remove and Install - Aluminum Oil Pan
- Piston Cooling Jets - Remove and Install
- Pistons and Connecting Rods - Remove
- Pistons and Connecting Rods - Disassemble
- Pistons and Connecting Rods - Assemble
- Pistons and Connecting Rods - Install
- Connecting Rod Bearings - Remove - Connecting rods in position
- Connecting Rod Bearings - Install - Connecting rods in position
- Crankshaft Main Bearings - Remove and Install - Crankshaft in position
- Crankshaft - Remove
- Crankshaft - Install
- Crankshaft Timing Ring - Remove and Install
- Crankshaft Gear - Remove and Install
- Bearing Clearance - Check
- Position Sensor (Fuel Injection Pump) - Remove and Install
- Coolant Temperature Sensor - Remove and Install
- Engine Oil Pressure Sensor - Remove and Install
- Crankshaft Position Sensor - Remove and Install
- Fuel Pressure Sensor - Remove and Install
- Boost Pressure Sensor - Remove and Install
- Inlet Air Temperature Sensor - Remove and Install
- Glow Plugs - Remove and Install
- Alternator Belt - Remove and Install
- Fan - Remove and Install
- Fan Drive - Remove and Install
- ECM Mounting Bracket - Remove and Install
- Electronic Control Module - Remove and Install
- Alternator - Remove - Alternators with Mounting Lugs
- Alternator - Remove - Alternators with Mounting Pads
- Alternator - Install - Alternators with Mounting Pads
- Alternator - Install - Alternators with Mounting Lugs
- Electric Starting Motor - Remove and Install
- Air Compressor - Remove and Install
- Specifications
- Engine Design
- Fuel Injection Lines
- Fuel Injection Pump
- Fuel Injection Nozzles
- Fuel Transfer Pump
- Fuel Filter Base
- Fuel Priming Pump
- Lifter Group
- Rocker Shaft
- Valve Mechanism Cover
- Cylinder Head Valves
- Cylinder Head
- Turbocharger
- Inlet Manifold
- Exhaust Manifold
- Camshaft
- Camshaft Bearings
- Engine Oil Filter Base
- Engine Oil Cooler
- Engine Oil Pump
- Engine Oil Pressure
- Engine Oil Pan
- Crankcase Breather
- Water Temperature Regulator and Housing
- Water Pump
- Cylinder Block
- Crankshaft
- Crankshaft Seals
- Vibration Damper and Pulley
- Connecting Rod Bearing Journal
- Main Bearing Journal
- Connecting Rod
- Piston and Rings
- Piston Cooling Jet
- Front Housing and Covers
- Gear Group (Front)
- Flywheel
- Flywheel Housing
- Engine Lifting Bracket
- Alternator
- Starter Motor
- Coolant Temperature Sensor
- Fuel Pressure Sensor
- Engine Oil Pressure Sensor
- Boost Pressure Sensor
- Inlet Manifold Temperature Sensor
- Crankshaft Position Sensor
- Electronic Control Module
- Glow Plugs
- Systems Operation
- Introduction
- Basic Engine
- Air Inlet and Exhaust System
- Cooling System
- Lubrication System
- Electrical System
- Cleanliness of Fuel System Components
- Fuel Injection
- Electronic Control System
- Power Sources
- Glossary of Electronic Control Terms
- Testing and Adjusting
- Fuel System - Inspect
- Air in Fuel - Test
- Finding Top Center Position for No. 1 Piston
- Fuel Injection Timing - Check
- Fuel Quality - Test
- Fuel System - Prime
- Gear Group (Front) - Time
- Air Inlet and Exhaust System - Inspect
- Turbocharger - Inspect
- Compression - Test
- Engine Valve Lash - Inspect/Adjust
- Valve Depth - Inspect
- Valve Guide - Inspect
- Engine Oil Pressure - Test
- Engine Oil Pump - Inspect
- Excessive Bearing Wear - Inspect
- Excessive Engine Oil Consumption - Inspect
- Increased Engine Oil Temperature - Inspect
- Cooling System - Check
- Cooling System - Inspect
- Cooling System - Test
- Engine Oil Cooler - Inspect
- Water Temperature Regulator - Test
- Water Pump - Inspect
- Piston Ring Groove - Inspect
- Connecting Rod - Inspect
- Cylinder Block - Inspect
- Cylinder Head - Inspect
- Piston Height - Inspect
- Flywheel - Inspect
- Flywheel Housing - Inspect
- Gear Group - Inspect
- Vibration Damper - Check
- Alternator - Test
- Battery - Test
- Charging System - Test
- V-Belt - Test
- Electric Starting System - Test
- Glow Plugs - Test
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