Caterpillar C Series Telehandler TL Models Service Manual PDF

This PDF Service Manual includes detailed technical service information, special instructions for repair and maintenance, other additional information that is presented specifically for Caterpillar C Series Telehandlers TL Models.

This pdf instruction includes a lot of schematics, circuits, and charts that show the location of the necessary components and be able to carry out installation or removal of any details of Cat Telehandlers.

The Cat service manual is a system of assistance in the operation and repair of Caterpillar Telehandlers, which allows to detect and resolve problems arising and uncertainties.

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Models covered:
TL Models
C Series

Contents:

• Introduction 
  • 1 Safety Notices
  • 2 Care & Safety
  • 3 General Safety
  • 4 Maintenance Safety
  • 5 Fluroelastemeric Materials Safety
• Unit Identification 
  • 6 Transmission Serial Plate
• Routine Maintenance 
  • 7 Service Schedule
• Transmission 
  • 8 Check Oil level
  • 8 Change Oil
  • 9 Renew Filter
• Transfer Gearbox 
  • 10 Check Oil level
  • 10 Change Oil
• Recommended Lubricants
  • 11 Lubricants
  • 11 Capacities
• Test Ports 
  • 12 Location
• Electrical Connections 
  • 14 Location
  • 16 Solenoid Data
  • 17 Connection Protocol
• Hydraulic Circuit 
  • 18 Schematic
  • 20 Connections
• Method of Operation 
  • 21 Clutch and solenoid map
  • 22 Description
• Torque Converter Installation 
  • 23 Method
• Technical Data 
  • 24 Torque Converter / Transmission Pressures
  • 25 Gear Ratios
  • 25 Towing procedure
  • 26 Bolt Torque recommendations
  • 27 Sealants
  • 28 Lifting Point Location
  • 30 Lifting Transmission Assembly
  • 31 Transmission Weights
• Transfer Gearbox removal 
  • 33 Remove & refit procedure
• Transfer Gearbox Disassembly 
  • 35 Dismantling procedure
• Transfer Gearbox Reassembly 
  • 39 Reassembly procedure
  • 41 Setting shaft end floats
• Transmission Disassembly 
  • 43 Lifting positions
  • 43 Dual Modulating Valve Removal
  • 43 Speed Sensor removal
  • 43 Solenoid removal
  • 44 Relief Valve removal
  • 44 Pressure regulator removal
  • 44 Pump removal
  • 45 Clutch shaft removal
  • 47 Torque Converter Housing dismantle
  • 49 Stator support and pump idler removal
  • 50 Pump drive disassemble
  • 52 Reverse idler removal
• 1st / 2nd Clutch 
  • 55 Disassembly procedure
  • 61 Reassembly procedure
• Output Shaft 
  • 67 Disassembly & Reassembly
• Forward High / 3rd Clutch 
  • 69 Disassembly procedure
  • 74 Reassembly procedure
• Forward Low / Reverse Clutch 
  • 80 Disassembly procedure
  • 86 Reassembly procedure
• Pump 
  • 91 Disassembly procedure
  • 91 Reassembly procedure
• Control Valve 
  • 92 Disassembly for examination
• Transmission Reassembly 
  • 95 Reverse idler replacement
  • 97 Pump drive reinstallation
  • 97 Stator support reinstallation
  • 99 Pump reinstallation
  • 99 Torque Converter hosing refit
  • 100 Clutch shaft replacement
  • 102 Shimming procedure
  • 103 Clutch Valve replacement
  • 104 Speed sensor replacement
  • 104 Relief valve replacement
  • 104 Pressure regulator replacement
• Troubleshooting Guide
• Notes
• Revision History