Cat Lift Trucks GC35/40/45/55/60/70K, GC40/45/55/70K-STR, GC45K-SWB Service Manual PDF

This PDF Service Manual is a guide to servicing Cat Lift Trucks for 3.5 thru 7.0-ton models. The instructions are grouped by systems to serve the convenience of your ready reference.

The service manual explains correct maintenance and repair procedures to ensure optimal performance and maximum service life for Cat Lift Trucks GC35/40/45/55/60/70K, GC40/45/55/70K-STR, GC45K-SWB Models. The serviceman is requested to read the manual thoroughly and consult it whenever he is not sure of the correct servicing.

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Models and Serial Numbers:
Chassis & Mast
GC35K
AT87-00001-up
AT87A-00001-10230
AT87A-10231-20230
AT87A-20231-up
GC40K
AT87-00001-up
AT87A-00001-10230
AT87A-10231-20230
AT87A-20231-up
GC40K STR
AT87-00001-up
AT87A-00001-10230
AT87A-10231-20230
AT87A-20231-up
GC45K SWB
AT87-00001-up
AT87A-00001-10230
AT87A-10231-20230
AT87A-20231-up
GC45K STR
AT87A-20231-up
GC45K
AT88-00001-up
AT88A-00001-10230
AT88A-10231-20230
GC55K
AT88-00001-up
AT88A-00001-10230
AT88A-10231-20230
AT88A-20231-up
GC55K STR
AT88-00001-up
AT88A-00001-10230
AT88A-10231-20230
AT88A-20231-up
GC60K
AT89-00001-up
AT89A-00001-10230
AT89A-10231-20230
AT89A-20231-up
GC70K
AT89-00001-up
AT89A-00001-10230
AT89A-10231-20230
AT89A-20231-up
GC70K STR
AT89-00001-up
AT89A-00001-10230
AT89A-10231-20230
AT89A-20231-up

Pub. No. 99739-82100

CONTENTS:
GENERAL INFORMATION 
Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical Data.
COOLING SYSTEM
Description, Removal, and Installation, Inspection and Adjustment, Fan Belt Inspection, Fan Belt Adjustment.
ELECTRICAL SYSTEM
Description, Disassembly, and Re-assembly, Major Electrical Components, Battery Maintenance, Typical Open Circuit Voltage, Lamp Bulb Specifications, Electrical System Schematics.
POWER TRAIN
Specifications, Structure, Reduction Ratio, Procedures, and Key Points for Removal and Installation.
POWERSHIFT TRANSMISSION
1-Speed Transmission (GC35K-GC55K STR), Specifications, Structure, Removal and Installation, Torque Converter, Transmission, Control Valve, Adjustment, Automatic 2-speed Transmission (GC60K-GC70K STR), Specifications, Structure, Transmission, Solenoid Valve, Adjustment, Troubleshooting, Service Data.
FRONT AXLE
Specifications, Structure, Procedures, and Key Points for Removal and Installation, Axle Shaft and Hub, Reduction Differential, Troubleshooting, Service Data.
REAR AXLE
Specifications, Structure, Procedures, and Key Points for Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data.
BRAKE SYSTEM
Specifications, Structure, Master Cylinder, Wheel Cylinder, Wheel Brake, Parking Brake Lever, Adjustment and Tests, Troubleshooting, Service Data.
STEERING SYSTEM
Specifications, Structure, Procedures, and Key Points for Removal and Installation, Steering Control Valve, Troubleshooting, Service Data.
HYDRAULIC SYSTEM
Specifications, Description, Removal and Installation, Disassembly and Re-assembly, Inspection and Adjustment, Hydraulic Circuit Diagram, Troubleshooting, Service Data.
MASTS AND FORKS
Specifications, Description, Disassembly and Re-assembly, Inspection and Adjustment, Troubleshooting, Service Data.
SERVICE DATA
Inspection Standards,
Periodic Replacement of Parts,
Special Tool Table.