Case CX800 Tier 3 Crawler Excavator Service Manual PDF

Service manual includes repair and technical service information, wiring schematics, service instructions, and step-by-step instructions for Case crawler excavators CX800 Tier 3. The service manual contains a description of the technical characteristics of Case crawler excavators, step-by-step instructions, and troubleshooting information.

This service manual contains clear service information about the product and helps to identify existing and potential problems, to carry out maintenance and repair problem areas, and to troubleshoot. The service manual comes in PDF and includes 770 pages, which are printable and readable. We recommend using Adobe PDF Reader to be sure all images/graphics will display correctly.

Table of Contents:

• 1 GENERAL INFORMATION
  • Safety, general information and standard torque data
  • General specifications and special torque setting
• 2 ENGINE
  • Radiator and engine, removal and installation
  • Engine specifications
  • Disassembly and assembly of the engine
• 3 FUEL SYSTEM
  • Fuel tank
  • Fuel engine system
• 4 ELECTRICAL SYSTEM
  • Electrical system, electrical and electronic troubleshooting
  • Inspection and maintenance of batteries and connecting a booster battery
  • Main and engine electronic control boxes
• 5 UNDERCARRIAGE
  • Removal and installation of tracks
  • Rollers
  • Sprocket
  • Idler wheel and tension shock absorber
• 6 DRIVE TRAIN
  • Drive motor and final drive transmission removal and installation
  • Drive motor and final drive transmission disassembly and assembly
  • Swing reduction gear, removal and installation
  • Swing reduction gear, disassembly and assembly
• 7 UNDERCARRIAGE HYDRAULICS
• 8 UPPERSTRUCTURE HYDRAULICS
  • Depressurising and decontaminating the hydraulic system, use of the
  • vacuum pump and bleeding the components
  • Specifications, troubleshooting, checks and hydraulic pressure settings
  • Hydraulic reservoir removal and installation
  • Main and pilot pumps, removal and installation
  • Main hydraulic control valve, removal and installation
  • Attachment cylinders, removal and installation
  • Hydraulic swivel, removal and installation
  • Pilot blocs, removal and installation
  • Swing motor, removal and installation
  • Main hydraulic pump, disassembly and assembly
  • Main hydraulic control valve, disassembly and assembly
  • Attachment cylinders, disassembly and assembly
  • Hand control levers, disassembly and assembly
  • Foot control levers, disassembly and assembly
  • Six-solenoid valves, disassembly and assembly
  • Caution valve, disassembly and assembly
  • Safety valve
  • Hydraulic swivel, disassembly and assembly
  • Swing motor, disassembly and assembly
  • Hydraulic functions
  • Fan motor, removal and installation
  • Fan motor, disassembly and assembly
  • Fan pump, removal, disassembly, assembly and installation
  • Hydraulic component functions
• 9 UPPERSTRUCTURE
  • Upperstructure, turntable and counterweight
  • Boom, dipper and bucket
  • Seat and seat belt
  • Cab and cab equipment
  • Air conditioning troubleshooting
  • Air conditioning unit disassembly and assembly
  • Air conditioning servicing
  • Air conditioning components
  • Removal and installation attachment, counterweight and side fram
  • Large format hydraulic schematic
  • Large format electrical schematic