Case 9 Liter Engine Troubleshooting and Repair Manual PDF

This Case 9 Liter Engine Troubleshooting and Repair Manual is intended to aid in determining the cause of enginerelated performance issues and to provide recommended repair procedures.
This manual contains information needed to correctly operate and maintain your engine as recommended by Case Corporation.
The manual is organized to provide an easy flow from problem identification to problem correction. A list of troubleshooting symptoms containing most common engine problems begins on Page TS-a in Section TS - Troubleshooting
Symptoms.
This manual is designed to work on a personal computer with Windows & Mac. This manual is a PDF file, which contains 1278 pages, any one of which we can be printed easily. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Contents:

• Section i - Introduction
  • About the Manual
  • General Cleaning Instructions
  • General Repair Instructions
  • General Safety Instructions
  • How to Use the Manual
  • Illustrations
• Section E - System Identification
  • Engine Identification
  • Engine Views
  • Specifications
• Section TS - Troubleshooting Symptoms
  • Troubleshooting Procedures and Techniques
  • Troubleshooting Symptoms Charts
  • Engine Noise Diagnostic Procedures General Information
  • Main Bearing Noise
  • Connecting Rod Bearing Noise
  • Piston Noise
• Section 1 - Cylinder Block - Group 01
  • Bearings, Connecting Rod (001-005)
  • Bearings, Main (001-006)
  • Camshaft (001-008)
  • Camshaft Bushings (001-010)
  • Camshaft Gear (Camshaft Removed) (001-013)
  • Connecting Rod (001-014)
  • Crankshaft (001-016)
  • Crankshaft Gear, Front (Crankshaft Installed) (001-018)
  • Crankshaft Seal, Front (001-023)
  • Crankshaft Seal, Rear (001-024)
  • Crankshaft Wear Sleeve, Front (001-025)
  • Crankshaft Wear Sleeve, Rear (001-067)
  • Cylinder Liner (001-028)
  • Gear Cover, Front (001-031)
  • Gear Housing, Front (001-033)
  • Piston (001-043)
  • Piston and Connecting Rod Assembly (001-054)
  • Service Tools
  • Vibration Damper, Rubber (001-051)
  • Vibration Damper (001-052)
• Section 2 - Cylinder Head - Group 02
  • Crosshead (002-001)
  • Cylinder Head (002-004)
  • Inspect for Reuse (002-004-007)
  • Service Tools
  • Valve, Cylinder Head (002-020)
• Section 3 - Rocker Levers - Group 03
  • Crankcase Breather (Internal) (003-002)
  • Overhead Set (003-004)
  • Rocker Lever (003-008)
  • Rocker Lever Cover (003-011)
• Section 4 - Cam Followers/Tappets - Group 04
  • Push Rods or Tubes (004-014)
  • Tappet (004-015)
• Section 5 - Fuel System - Group 05
  • Engine Fuel Heater, Electric (005-008)
  • Flow Diagram, Fuel System
  • Fuel Flow (005-011)
  • Fuel Injection Pump, Rotary (005-014)
  • Fuel Lift Pump (005-045)
  • Fuel Pump (005-016)
  • Fuel Pump Accumulator (005-077)
  • Fuel Pump Accumulator Module (005-085)
  • Fuel Pump Cam Housing (005-080)
  • Fuel Pump Delivery Valve (005-020)
  • Fuel Pump Distributor Inlet Fitting (005-084)
  • Fuel Pump Distributor Module (005-086)
  • Fuel Pump Gear Pump (005-025)
  • Fuel Pump Gear Pump Module (005-089)
  • Fuel Pump Injection Control Valve Module (005-087)
  • Fuel Pump Rate Shape Tube (005-090)
  • Fuel Pump Timing (005-037)
  • Fuel System - General Information
  • Injection Control Valve (005-078)
  • Pumping Control Valve (005-079)
  • Rotor, CAPS Fuel Injection Pump (005-072)
  • Service Tools
  • Snubber, Rate Shape (005-081)
  • Specifications
• Section 6 - Injectors and Fuel Lines - Group 06
  • Air in Fuel (006-003)
  • Fuel Connector (Head Mounted) (006-052)
  • Fuel Drain Line Restriction (006-012)
  • Fuel Drain Lines (006-013)
  • Fuel Filter (Spin-On Type) (006-015)
  • Fuel Filter Head Bracket (006-018)
  • Fuel Inlet Restriction (006-020)
  • Fuel Supply Lines (006-024)
  • Injector (006-026)
  • Injector Supply Lines (High Pressure) (006-051)
  • Injectors and Fuel Lines - General Information
• Section 7 - Lubricating Oil System - Group 07
  • Flow Diagram, Lubricating Oil System
  • Engine Oil Heater (007-001)
  • Lubricating Oil and Filters (007-002)
  • Lubricating Oil Cooler (007-003)
  • Lubricating Oil Dipstick (007-009)
  • Lubricating Oil Dipstick Tube (007-011)
  • Lubricating Oil Filter (Spin-On) (007-013)
  • Lubricating Oil Pan (007-025)
  • Lubricating Oil Pressure Regulator (Main Rifle) (007-029)
  • Lubricating Oil Pressure Sensor (007-052)
  • Lubricating Oil Pump (007-031)
  • Lubricating Oil Suction Tube (Block-Mounted) (007-035)
  • Lubricating Oil System - General Information
  • Lubricating Oil Thermostat (007-039)
  • Specifications
• Section 8 - Cooling System - Group 08
  • Coolant Filter (008-006)
  • Coolant Filter Head (008-007)
  • Coolant Filter Valve (008-009)
  • Coolant Heater (008-011)
  • Cooling System (008-018)
  • Cooling System Diagnostics (008-020)
  • Coolant Temperature Gauge (008-004)
  • Coolant Thermostat (008-013)
  • Drive Belt, Cooling Fan (008-002)
  • Fan Clutch, On-Off (008-027)
  • Fan, Cooling (008-040)
  • Fan Shroud Assembly (008-038)
  • Fan Spacer and Pulley (008-039)
  • Flow Diagram, Cooling System
  • Radiator (008-042)
  • Radiator Hoses (008-045)
  • Radiator Pressure Cap (008-047)
  • Specifications
  • Water Pump (008-062)
• Section 9 - Drive Units - Group 09
  • Hydraulic Pump Drive (009-016)
• Section 10 - Air Intake System - Group 10
  • Air Crossover (010-019)
  • Air Inlet Connection (010-022)
  • Air Intake Manifold (010-023)
  • Air Intake Restriction (010-031)
  • Air Intake System - General Information
  • Air Leaks, Air Intake and Exhaust Systems (010-024)
  • Boost Pressure (010-057)
  • Charge Air Cooler (CAC) (010-027)
  • Cold Starting Aid (010-029)
  • Flow Diagram, Air In take System
  • Specifications
  • Turbocharger (010-033)
  • Turbocharger Axial Clearance (010-038)
  • Turbocharger Blade Damage (010-039)
  • Turbocharger Compressor Seal Leaks (010-040)
  • Turbocharger Oil Drain Line (010-045)
  • Turbocharger Oil Supply Line (010-046)
  • Turbocharger Radial Bearing Clearance (010-047)
  • Turbocharger Turbine Seal Leaks (010-049)
  • Turbocharger Wastegate Actuator (010-050)
  • Turbocharger Wastegate Valve Body (010-055)
• Section 11 - Exhaust System - Group 11
  • Exhaust Manifold, Dry (011-007)
  • Exhaust Restriction (011-009)
  • Flow Diagram, Exhaust System
  • Specifications
• Section 17 - Miscellaneous - Group 17
  • Cup Plug (017-002)
  • Pipe Plug (017-007)
  • Straight Thread Plug (017-011)
• Section V - Specifications
  • Air Intake System - Specifications
  • Air Intake System - Torque Values
  • Cam Followers/Tappets
  • Capscrew Markings and Torque Values
  • Capscrew Markings and Torque Values - Metric
  • Capscrew Markings and Torque Values - U.S. Customary
  • Cooling System - Specifications
  • Cooling System - Torque Values
  • Cylinder Block - Specifications
  • Cylinder Block - Torque Values
  • Cylinder Head - Specifications
  • Cylinder Head - Torque Values
  • Cylinder Liner (001-028)
  • Exhaust System - Specifications
  • Exhaust System - Torque Values
  • Fraction, Decimal, Millimeter Conversions
  • Fuel System - Specifications
  • Fuel System - Torque Values
  • Injectors and Fuel Lines - Specifications
  • Injectors and Fuel Lines - Torque Values
  • Lubricating Oil System - Specifications
  • Lubricating Oil System - Torque Values
  • Newton-Meter to Foot-Pound Conversion Chart
  • Pipe Plug Torque Values
  • Rocker Levers - Specifications
  • Rocker Levers - Torque Values
  • Tap-Drill Chart - U.S. Customary and Metric
  • Weights and Measures - Conversion Factors