Case 821F, 921F Tier 4 Wheel Loader Operators + Service Manuals PDF

This set includes operator's and service manuals for Case wheel loaders 821F Tier 4, 921F Tier 4.
These manuals contain important information about the safe operation, adjustment, and maintenance of your machine.
Read these manuals before you start the engine or operate the machine.
Manuals come in PDF formats, all pages are printable and easy readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Models covered:
821F Tier 4 Wheel Loader,
921F Tier 4 Wheel Loader.

Set includes following PDF files:
- Case 821F, 921F Tier 4 Wheel Loader Operator's Manual - 340 pages;
- Case 821F, 921F Tier 4 Wheel Loader Service Manual - 1063 pages;

CONTENTS of Service Manual:

• 1 - GENERAL INFORMATION
  • Section 1001 - GENERAL TORQUE SPECIFICATIONS
  • Section 1002 - FLUIDS AND LUBRICANTS
  • Section 1003 - METRIC CONVERSION CHART
• 2 - ENGINE
  • Section 2000 - ENGINE AND RADIATOR REMOVAL AND INSTALLATION
  • Section 2002 - STALL TEST
  • Section 2003 - AFTER COOLER
  • Section 2010 - ENGINE INTAKE AIR FILTRATION
  • Section 2020 - SCR SYSTEM SENSORS
  • Section 2030 - SCR CATALYST
  • Section 2040 - ENGINE INTAKE TEMPERATURE/HUMIDITY SENSOR
  • Section 2050 - DEF/ADBLUE HEATER CONTROL VALVE
  • Section 2060 - DEF/ADBLUE DNOx SUPPLY MODULE
  • Section 2070 - DEF/ADBLUE DOSING INJECTOR
  • Section 2080 - DEF/ADBLUE SUPPLY TANK
  • Section 2090 - DEF/ADBLUE SUPPLY TANK LEVEL AND TEMPERATURE SENSOR/PICK-UP AND HEATER
  • Section 2100 - DEF/ADBLUE SUPPLY FILTERS
• 4 - ELECTRICAL SYSTEM
  • Section 4001 - REMOVAL AND INSTALLATION OF STARTER AND ALTERNATOR
  • Section 4002 - ELECTRICAL SPECIFICATIONS AND TROUBLESHOOTING
  • Section 4003 - BATTERIES
  • Section 4003a - JUMP POST OPTION
  • Section 4005 - INSTRUMENT CLUSTER
• 5 - UNDERCARRIAGE
  • Section 5001 - REMOVAL AND INSTALLATION OF STEERING COMPONENTS
  • Section 5002 - STEERING SPECIFICATIONS, PRESSURE CHECKS, AND TROUBLESHOOTING
  • Section 5005 - STEERING CYLINDERS
  • Section 5006 - CENTER PIVOT
  • Section 5008 - AUXILIARY STEERING MOTOR AND PUMP
  • Section 5009 - JOYSTICK STEERING SYSTEM (JSS)
• 6 - DRIVE TRAIN
  • Section 6001 - REMOVAL AND INSTALLATION OF POWER TRAIN COMPONENTS
  • Section 6002 - TRANSMISSION SPECIFICATIONS, PRESSURE CHECKS, AND TROUBLESHOOTING
  • Section 6003 - 4 & 5 SPEED TRANSMISSION
  • Section 6004 - MULTITRAC MT-L 3085 II / 3095 II AXLES
  • Section 6004 - MULTITRAC MT-L 3105 II AXLE
  • Section 6005 - DRIVE SHAFTS, CENTER BEARING, AND UNIVERSAL JOINTS
  • Section 6006 - WHEELS AND TIRES
• 7 - UNDERCARRIAGE HYDRAULICS
  • Section 7001 - REMOVAL AND INSTALLATION OF BRAKE COMPONENTS
  • Section 7002 - HYDRAULIC BRAKE TROUBLESHOOTING
  • Section 7003 - BRAKE PUMP
  • Section 7008 - PARKING BRAKE
• 8 - UPPERSTRUCTURE HYDRAULICS
  • Section 8001 - REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS
  • Section 8003 - CLEANING THE HYDRAULIC SYSTEM
  • Section 8004 - HYDRAULIC PUMP
  • Section 8005 - LOADER CONTROL VALVE
  • Section 8006 - CYLINDERS
  • Section 8007 - COUPLER SOLENOID LOCKING VALVE
  • Section 8013 - RIDE CONTROL ACCUMULATOR
  • Section 8014 - RIDE CONTROL VALVE
• 9 - UPPERSTRUCTURE
  • Section 9002 - AIR CONDITIONING TROUBLESHOOTING AND SYSTEM CHECKS FOR SYSTEMS WITH HFC-134A REFRIGERANT
  • Section 9003 - AIR CONDITIONER SYSTEM SERVICE
  • Section 9004 - REMOVAL AND INSTALLATION OF AIR CONDITIONING AND HEATER COMPONENTS
  • Section 9006 - LOADER
  • Section 9007 - ROLLOVER PROTECTIVE STRUCTURE (ROPS) CAB STRUCTURAL FRAME (CSF)
  • Section 9010 - CAB GLASS INSTALLATION
  • Section 9020 - REAR VIEW CAMERA INSTALLATION AND REMOVAL
• ELECTRICAL SCHEMATIC
• HYDRAULIC SCHEMATIC - 821F
• HYDRAULIC SCHEMATICS - 921F

CONTENTS of Operator's Manual:

• 1 GENERAL INFORMATION
  • Note to the owner
  • Operator's manual storage
  • Right, left, front, and rear of the machine
  • Machine components
  • Note to the owner
  • Product identification
  • Electro-Magnetic Compatibility (EMC)
• 2 SAFETY INFORMATION
  • Safety rules and signal word definitions
  • Safety rules — California Proposition 65 Warning
  • Personal safety
  • Safety rules - Utility safety
  • Safety rules
  • Safety rules
  • Safety rules - Operating precautions
  • Safety rules - Maintenance precautions
  • Safety rules - Fuel handling
  • Safety rules Burn Prevention
  • Safety rules
  • Safety rules
  • Safety rules - Support strut and service link
  • Safety signs
• 3 CONTROLS/INSTRUMENTS
  • ACCESS TO OPERATOR'S PLATFORM
  • OPERATOR'S SEAT
  • FORWARD CONTROLS
  • LEFT-HAND SIDE CONTROLS
  • RIGHT-HAND SIDE CONTROLS
  • EXTERIOR CONTROLS
  • INSTRUMENT CLUSTER
  • SIDE CONSOLE
  • CLIMATE CONTROLS
• 4 OPERATING INSTRUCTIONS
  • COMMISSIONING THE UNIT
  • STARTING THE UNIT
  • STOPPING THE UNIT
  • MOVING THE UNIT
• 5 TRANSPORT OPERATIONS
  • Safety rules
  • Transporting the machine
  • Moving a disabled machine
• 6 WORKING OPERATIONS
  • Operating tips
  • Changing loader attachments
  • Coupling to the attachment
  • Uncoupling the attachment
  • Joystick operation
• 7 MAINTENANCE
  • GENERAL INFORMATION
  • MAINTENANCE CHART
  • Daily inspection
  • Every 10 hours
  • Every 50 hours
  • Initial 100 hours
  • Every 100 hours
  • Every 250 hours
  • Every 500 hours
  • Every 1000 hours
  • Every 1500 hours
  • Every 2000 hours
  • Every 3000 hours
  • As required
  • ELECTRICAL SYSTEM
  • STORAGE
• 8 SPECIFICATIONS
  • General specifications
  • Lift capacities - 821F and 921F Hydraulic Lift Capacities
  • Machine specifications and dimensions - General specifications
  • Weight adjustments - Material weights and weight adjustments
  • Torque charts
  • Material weights
• 9 ACCESSORIES
  • General accessories