Bomag Tandem Vibratory Roller BW 180 AD Instructions for Repair

These repair instructions contain all necessary information for training and repair work for Bomag tandem vibratory roller BW 180 AD.

Notes on maintenance, care, and troubleshooting can be found in the operating and maintenance instructions (in the table of contents):

• General
  • 1.1 Foreword
  • 1.2 Safety regulations
  • 1.3 General repair instructions
  • 1.4 Tightening Torques
  • 1.5 Connection overview
• Tests and adjustments
  • 2.1 Technical data
  • 2.2 Special tools
  • 2.3 Checking the rotation speeds
  • 2.4 Pressure tests in the travel circuit
  • 2.5 Checking / adjusting the neutral positions of the travel pump
  • 2.6 Check the setting of the high-pressure relief valves in the travel circuit
  • 2.7 Pressure measurements in the vibration circuit
  • 2.8 Check the setting of the high-pressure relief valves in the vibration circuit
  • 2.9 Checking / adjusting the vibrator shaft speeds
  • 2.10 Checking the leakage rate of the vibration motor
  • 2.11 Pressure test in steering circuit
  • 2.12 Operation of display module for ESX-control
  • 2.13 Driving against the closed brake
  • 2.14 Adjusting the machine type
  • 2.15 Calibration of the angle transducers
  • 2.16 Adjusting the angle transducers
  • 2.17 Automatic detection of step currents for the steering valves
  • 2.18 Adjusting the type of travel range switch
  • 2.19 Resetting the step currents in the travel system
  • 2.20 Automatic detection of step currents in the travel system
  • 2.21 Showing stored faults
  • 2.22 Deleting stored faults
• Flushing
  • 3.1 Special tool
  • 3.2 Flushing schematic for front drum drive
  • 3.3 Flushing schematic for a rear drum drive system
  • 3.4 Flashing the travel circuit
  • 3.5 Flushing schematic for vibration drive
  • 3.6 Flushing the vibration circuit
• Troubleshooting
  • 4.1 General
  • 4.2 Troubleshooting diagram
• Drum
  • 5.1 Special tools
  • 5.2 Repair overview for drum
  • 5.3 Removing and installing the drum
  • 5.4 Removing and installing the vibrator unit on the drum drive side
  • 5.5 Removing and installing the vibrator unit on the vibration drive side
  • 5.6 Repairing the vibrator unit on the drum drive unit
  • 5.7 Repairing the vibrator unit on the vibration drive unit
  • 5.8 Dismantling, assembling the change-over weights
• Pivot steering
  • 6.1 Removing, repairing and installing the pivot steering
  • 6.2 Repairing the oscillation joint
• Suppliers documentation
  • 7.1 A4VG
  • 7.2 A10VG
  • 7.3 MS/MSE 02 to 18
  • 7.4 Vibration motor A2FM 32

The repair instructions describe the removal and dismantling and assembly of components and assembly groups. The repair of disassembled assembly groups is described as far as this makes sense with respect to available tools and spare parts supply and as far as it can be understood by a skilled mechanic. Also, the manual includes detailed diagrams, instructions, technical information, charts, and pictures that help to carry out all the use, maintenance, and repair.

Bomag instruction - this is index file in PDF format, on English, so with help, this format you can to find, copy, print individual chapters, and pages. - all you need. Also, the Bomag manual is designed to work on a personal computer, laptop, or smartphone, only we recommend to install the applicationAdobe PDF Reader for comfort and correct view all diagrams and information.