Bomag Single Drum Roller BW211/212/213 D/PD-40 Service Manual PDF

The service information is a factory guide, which contains detailed service information, operating instructions and maintenance, special instructions for repair and maintenance, service documentation and other necessary data for single drum roller Bomag next models:

BW 211 / 212 / 213 D-40
BW 211 / 212 / 213 PD-40

S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .
S/N 861 583 00 . . . . S/N 101 583 02 . . . . S/N 101 583 03 . . . . S/N 101 582 55 . . . .
S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . .

Table of Contents:

• General
  • 1.1 Introduction
  • 1.2 Safety regulations
  • 1.3 General repair instructions
  • 1.4 Tightening Torques
• Technical data
  • 2.1 Technische Daten
  • 2.2 Maintenance chart
  • 2.3 Table of fuels and lubricants
  • 2.4 Fuels and lubricants
• Connection overview
  • 3.1 Connection overview
• Tests and adjustments
  • 4.1 Special tools, tests, and adjustments
  • 4.2 Checking the rotation speeds
  • 4.3 Checking / adjusting the neutral positions of the travel pump
  • 4.4 Pressure tests in the travel circuit
  • 4.5 Checking / adjusting the vibrator shaft speeds
  • 4.6 Pressure measurements in the vibration circuit
  • 4.7 Check the leakage rate of the vibration motor
  • 4.8 Pressure test in steering circuit
• Flushing and bleeding
  • 5.1 Special tools for flushing
  • 5.2 Flushing - general
  • 5.3 Flushing schematic travel circuit (distribution travel pump)
  • 5.4 Flushing the travel circuit (travel pump distribution)
  • 5.5 Flushing schematic travel circuit (distribution axle motor)
  • 5.6 Flushing the travel circuit (axle motor distribution)
  • 5.7 Flushing schematic for vibration drive
  • 5.8 Flushing the vibration circuit
  • 5.9 Bleeding the travel circuit
  • 5.10 Bleeding the vibration circuit
• Fundamental electrics
  • 6.1 Understanding circuit diagrams
  • 6.2 Terminal designations
  • 6.3 Current and voltage
  • 6.4 Resistance
  • 6.5 Series / parallel connection
  • 6.6 Ohm's law
  • 6.7 Electrical energy
  • 6.8 Formula diagram
  • 6.9 Metrology
  • 6.10 Diodes, relays, fuses
  • 6.11 Batteries
  • 6.12 Three-phase generator
  • 6.13 Electric starter
  • 6.14 Telemecanique switch
  • 6.15 Inductive proximity switches
  • 6.16 Angle sensor with current output
  • 6.17 Plug connectors
  • 6.18 Deutsch plug, series DT and DTM
  • 6.19 Plugs and terminals in spring clamping technology
• Special tools, electrics
  • 7.1 Special tools, electrics
• Electronic modules
  • 8.1 Vibration module
• Speedometer Module
  • 9.1 Speedometer module
• Service Training
  • 10.1 Electrics BEM (BOMAG Evil-meter)
  • 10.2 Service Training
• Engine
  • 11.1 Diesel engine, general
  • 11.2 Service side
  • 11.3 Starter side
  • 11.4 Lubrication oil circuit
  • 11.5 Oil pressure switch and low oil pressure circuitry
  • 11.6 Check the engine oil level
  • 11.7 Changing engine oil and oil filter cartridges
  • 11.8 Coolant circuit
  • 11.9 Coolant temperature switch
  • 11.10 Disassembling and assembling the coolant temperature switch
  • 11.11 Replacing the thermostat
  • 11.12 Checking the thermostat in a disassembled state
  • 11.13 Check the coolant level
  • 11.14 Change the coolant
  • 11.15 Clean the cooling fins on engine and hydraulic oil cooler
  • 11.16 Three-phase generator
  • 11.17 Fuel supply
  • 11.18 Injection system
  • 11.19 Injection pump replacement during service
  • 11.20 Injection valve replacement during service
  • 11.21 Checking / repairing injection valves
  • 11.22 Fuel filter
  • 11.23 Check, clean the water separator
  • 11.24 Change the fuel pre-filter cartridge
  • 11.25 Change the fuel filter cartridge
  • 11.26 Checking the compression
  • 11.27 Check, adjust the valve clearance
  • 11.28 Boost fuel solenoid valve
  • 11.29 Engine shut-down solenoid
  • 11.30 Air filter
  • 11.31 Cleaning, changing the dry air filter cartridge
  • 11.32 Heating flange on engine
  • 11.33 Checking the heating flange control
  • 11.34 Electric throttle control
  • 11.35 Engine monitoring
  • 11.36 Engine
  • 11.37 Special tools, Deutz engine (BFM 2012)
• Air conditioning system
  • 12.1 Physical basics
  • 12.2 Refrigerant R134a
  • 12.3 Compressor oil/refrigeration oil
  • 12.4 Working principle of the air conditioning system
  • 12.5 Monitoring devices
  • 12.6 Description of components
  • 12.7 Checking the compressor oil level
  • 12.8 Checking the magnetic clutch
  • 12.9 Inspection and maintenance work
  • 12.10 Checking, replacing the refrigerant compressor V-belt
  • 12.11 Service the air conditioning
  • 12.12 Drying and evacuation
  • 12.13 Emptying in case of repair
  • 12.14 Leak test
  • 12.15 Filling instructions
  • 12.16 Troubleshooting in the refrigerant circuit, basic principles
  • 12.17 Troubleshooting, refrigerant circuit diagram
  • 12.18 Troubleshooting procedure
  • 12.19 Steam table for R134a
  • 12.20 Heating control/air conditioning control
• Replacing the cab window panes
  • 13.1 Assembly of window panes
  • 13.2 Special tools
  • 13.3 Auxiliary materials
  • 13.4 Removing and installing the window pane
• Drum
  • 14.1 Special tools, drum, single drum rollers
  • 14.2 Repair overview for drum
  • 14.3 Removing and installing the drum
  • 14.4 Repairing the drum
  • 14.5 Disassembling and assembling the change-over weight
  • 14.6 Changing the rubber buffers and adjusting the pretension
• Oscillating articulated joint
  • 15.1 Special tools
  • 15.2 Repair overview oscillating articulated joint
  • 15.3 Removing and installing the oscillating articulated joint
  • 15.4 Dismantling the oscillating articulated joint
  • 15.5 Assembling the oscillating articulated joint
• Suppliers documentation
  • 16.1 Travel pump series 90R
  • 16.2 Travel drive series 51
  • 16.3 Vibration pump 42R 041
  • 16.4 Vibration motor A10FM
  • 16.5 MS/MSE 02 ..... 18
  • 16.6 Axle DANA
• Circuit diagrams
  • 17.1 Wiring diagram
  • 17.2 Hydraulic diagram

Bomag specialists spent a lot of time and knowledge necessary information to prepare this manual so that the user of Bomag equipment could always be prepared for any of unwelcome situations and could provide help to himself and his equipment. A manual has not only been written as a support for the professional specialist, but also for the beginner specialist and owner this equipment.

Features of the Manual
Format: PDF
Language: English
Pages: 1040
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
The service manual includes detailed and high-quality diagrams, charts, and pictures that help to carry out all the maintenance procedures, and operation of the equipment Bomag (see below-detailed contents).

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