Bomag BW 216/218 D/PD 40 Single drum roller Service Manual

Our site offers you a guide with valuable service information that will help keep your single drum rollers BW 216 D-40, BW 216 PD-40, BW 218 D-40 Bomag working for many years. This information will be useful for use, maintenance and it will also be necessary for you during a repair.

Bomag factory manual helps to quickly and easily troubleshoot equipment, solve any problems with the equipment and his parts. The service manual includes detailed pictures, diagrams, and schematics, which help to get a detailed description of this equipment. Also, this manual contains instructions for installation and maintenance, special instructions for troubleshooting and a lot of additional information about single drum rollers Bomag.

Thanks to the PDF format, in which the instruction is presented, it is possible to print the entire instruction or the individual diagrams and schemes. This is factory high-quality files on English. You can work with this manual after installing Adobe PDF Reader.

Models:
BW 216 D-40 / PD-40
BW 218 D-40

S/N 101 583 39 .... / S/N 101 583 40 . . . .
S/N 101 583 41......>

Table of Contents:

• General
  • 1.1 Introduction
  • 1.2 Safety regulations
  • 1.3 General repair instructions
  • 1.4 Tightening torques
• Technical data
  • 2.1 Technical data
• Maintenance
  • 3.1 General notes on maintenance
  • 3.2 Fuels and lubricants
  • 3.3 Table of fuels and lubricants
  • 3.4 Running-in instructions
• Caddy wiring diagrams
  • 4.1 Understanding circuit diagrams
  • 4.2 Circuit symbols in the circuit diagram
  • 4.3 Identification of switch blocks in the Caddy wiring diagram
  • 4.4 Designation of components in the wiring diagram
  • 4.5 Terminal designations in a wiring diagram
• E-Plan wiring diagrams
  • 5.1 Understanding wiring diagrams
  • 5.2 Circuit symbols in the circuit diagram
  • 5.3 Identification of switch blocks in the wiring diagram
  • 5.4 Designation of components in the wiring diagram
  • 5.5 Terminal designations in a wiring diagram
• Electrics
  • 6.1 Designation of components in the wiring diagram
  • 6.2 Terminal designations in a wiring diagram
  • 6.3 Battery ground and analog ground
  • 6.4 Current and voltage
  • 6.5 Resistance
  • 6.6 Series / parallel connection
  • 6.7 Ohm's law
  • 6.8 Electrical energy
  • 6.9 Formula diagram
  • 6.10 Metrology
  • 6.11 Diodes, relays, fuses
  • 6.12 Telemecanique switch
  • 6.13 Plug connectors
  • 6.14 Magnetic coil plug
  • 6.15 Deutsch plug, series DT and DTM
  • 6.16 Plugs and terminals in spring clamping technology
  • 6.17 Proximity switches
  • 6.18 Level sensor in diesel tank (R03)
  • 6.19 Differential pressure switch for the hydraulic oil filter, B21
  • 6.20 Acceleration transducer
  • 6.21 Batteries
  • 6.22 Service the battery
  • 6.23 Main battery fuse
  • 6.24 Starting with jump wires
  • 6.25 Generator
  • 6.26 Replacing the voltage regulator
  • 6.27 Electric starter
  • 6.28 Coolant temperature switch
  • 6.29 Oil pressure switch and low oil pressure circuitry
  • 6.30 Boost fuel solenoid valve
  • 6.31 Engine shut-down solenoid
  • 6.32 Electric throttle control
  • 6.33 Heating flange on engine
  • 6.34 Checking the heating flange control
  • 6.35 Engine monitoring
  • 6.36 Overview of electric components
  • 6.37 Operator's stand, old design
  • 6.38 Operator's stand, new design
  • 6.39 Cabin
  • 6.40 Fuses, old design
  • 6.41 Fuses, new design
  • 6.42 Electronic control units
  • 6.43 Checking the voltage supply for the control unit
  • 6.44 Diagnostics concept
• Electronic modules
  • 7.1 BEM, BOMAG Evib-meter
  • 7.2 Electrics module A68
  • 7.3 Electric module K04
  • 7.4 Electric module A72, old design
  • 7.5 Electric module A108
• Speedometer Module
  • 8.1 Speedometer module
• 582 502 15 dust protection / 582 502 16 gasket
  • 9.1 Assembling the dust protection
• Hydraulics
  • 10.1 Hydraulic circuit
  • 10.2 Connection overview
  • 10.3 Travel pump 075
  • 10.4 Vibration pumps 42R041 & 42R055
  • 10.5 Axial piston swashplate principle/pump
  • 10.6 Troubleshooting axial piston pumps
  • 10.7 Travel motor 51 C/D 110
  • 10.8 Troubleshooting, variable displacement axial piston motor
  • 10.9 Vibration motor A10FM 45
  • 10.10 Vibration motor 90M 055
  • 10.11 Axial piston swashplate principle/motor
  • 10.12 External gear pumps
  • 10.13 Travel circuit
  • 10.14 Adjust the parking brake
  • 10.15 Stopping the machine, operating the parking brake
  • 10.16 Towing in case of an engine failure
  • 10.17 Vibration circuit
  • 10.18 Steering circuit
  • 10.19 Check the hydraulic oil level
  • 10.20 Changing hydraulic oil and breather filter
  • 10.21 Replace hydraulic oil filter
  • 10.22 Changing the bypass filter
• Tests and adjustments
  • 11.1 Special tools, tests, and adjustments
  • 11.2 Adjusting the solenoid for engine speed control
  • 11.3 Checking the rotation speeds
  • 11.4 Checking / adjusting the neutral positions of the travel pump
  • 11.5 Pressure tests in the travel circuit
  • 11.6 Checking / adjusting the vibrator shaft speeds
  • 11.7 Pressure measurements in the vibration circuit
  • 11.8 Check the leakage rate of the vibration motor
  • 11.9 Pressure test in steering circuit
• Flushing and bleeding
  • 12.1 Special tools for flushing
  • 12.2 Flushing - general
  • 12.3 Flushing schematic travel circuit (distribution travel pump)
  • 12.4 Flushing the travel circuit (travel pump distribution)
  • 12.5 Flushing schematic travel circuit (distribution axle motor)
  • 12.6 Flushing the travel circuit (axle motor distribution)
  • 12.7 Flushing schematic for vibration drive
  • 12.8 Flushing the vibration circuit
  • 12.9 Bleeding the travel circuit
  • 12.10 Bleeding the vibration circuit
• Air conditioning system
  • 13.1 Physical basics
  • 13.2 Refrigerant R134a
  • 13.3 Compressor oil/refrigeration oil
  • 13.4 Working principle of the air conditioning system
  • 13.5 Monitoring devices
  • 13.6 Description of components
  • 13.7 Measuring the compressor oil level
  • 13.8 Checking the magnetic clutch
  • 13.9 Inspection and maintenance work
  • 13.10 Checking, replacing the refrigerant compressor V-belt
  • 13.11 Air conditioning service (old design)
  • 13.12 Service the air conditioning
  • 13.13 Drying and evacuation
  • 13.14 Emptying in case of repair
  • 13.15 Leak test
  • 13.16 Filling instructions
  • 13.17 Troubleshooting in the refrigerant circuit, basic principles
  • 13.18 Troubleshooting, refrigerant circuit diagram
  • 13.19 Troubleshooting procedure
  • 13.20 Steam table for R134a
• Cabin assembly
  • 14.1 Preparations
  • 14.2 Cabin assembly
  • 14.3 Final function tests and checks
• Replacing the cab window panes
  • 15.1 Assembly of window panes
  • 15.2 Special tools, cabin windows
  • 15.3 Auxiliary materials
  • 15.4 Removing and installing the windowpane
• Drum
  • 16.1 Special tools, drum, single drum rollers
  • 16.2 Repair overview for drum
  • 16.3 Removing and installing the drum
  • 16.4 Repairing the drum
  • 16.5 Dismantling, assembling the change-over weights
  • 16.6 Changing the rubber buffers and adjusting the pretension
• Oscillating articulated joint
  • 17.1 Special tools, oscillating articulated joint (BW177 to BW 216)
  • 17.2 Repair overview oscillating articulated joint
  • 17.3 Removing and installing the oscillating articulated joint
  • 17.4 Dismantling the oscillating articulated joint
  • 17.5 Assembling the oscillating articulated joint
• Suppliers documentation
  • 18.1 Travel pump
  • 18.2 Vibration pump
  • 18.3 Travel motor
  • 18.4 Vibration motor
  • 18.5 Vibration motor
  • 18.6 Drum reduction gear
  • 18.7 Steering valve
  • 18.8 Axle
  • 18.9 Diesel engine
• Circuit diagrams
  • 19.1 Hydraulic diagram 581 202 01
  • 19.2 Hydraulic diagram 581 202 06
  • 19.3 Wiring diagram 582 702 41
  • 19.4 Wiring diagram 9