Bomag BW 213 DH-4 BVC Single Drum Roller Service Manual PDF

A Bomag service manual is a detailed source of important workshop information and intended for single drum roller BW 213 DH-4 BVC with attachment plate variocontrol, that help to improve maintenance and repair. This manual is written for use by the operator and the service technician and is designed to help these persons to become fully knowledgeable of the roller equipment and all its systems in order to keep it operating safely and efficiently.

In this manual, you will find a lot of diagrams with descriptions, tables, and schemes, detailed information, recommendations on the installation, disassembly, and assembly of parts, data of different systems, and much more helpful information (see general contents). Manual provides qualified, professional and timely information as well as help troubleshooting information.

The Bomag manual is very simple and easy to use. This is the factory manual on English in PDF format. This is high-quality indexed files with the search function. You can work with this manual after installing Adobe PDF Reader. You can easily print the desired text or image that will help your work.

Models:

BW 213 DH-4 BVC with attachment plate variocontrol/variocontrol +

Serial number:
S/N 101 583 16 ....
S/N 101 583 06 ....
S/N 101 582 12 .... S/N 101 582 13 ....

Table of Contents:

• General
  • 1.1 Introduction
  • 1.2 Safety regulations
  • 1.3 General repair instructions
  • 1.4 Tightening torques
• Maintenance
  • 2.1 General notes on maintenance
  • 2.2 Fuels and lubricants
  • 2.3 Table of fuels and lubricants
  • 2.4 Running-in instructions
  • 2.5 Maintenance chart
• Technical data
  • 3.1 Technical data
• Connection overview
  • 4.1 Connection overview
• Tests and adjustments
  • 5.1 Special tools, tests and adjustments
  • 5.2 Activate service mode
  • 5.3 Driving against the closed brake
  • 5.4 Turn the steering against an end stop
  • 5.5 Pressure tests in the travel circuit
  • 5.6 Checking / adjusting the neutral positions of the travel pump
  • 5.7 Pressure measurements in the vibration circuit
  • 5.8 Check the leakage rate of the vibration motor
  • 5.9 Pressure test in steering circuit
• Flushing and bleeding
  • 6.1 Special tools for flushing
  • 6.2 Flushing - general
  • 6.3 Flushing schematic travel circuit (distribution travel pump)
  • 6.4 Flushing the travel circuit (travel pump distribution)
  • 6.5 Flushing schematic travel circuit (distribution axle motor)
  • 6.6 Flushing the travel circuit (axle motor distribution)
  • 6.7 Flushing schematic for vibration drive
  • 6.8 Flushing the vibration circuit
  • 6.9 Bleeding the travel circuit
  • 6.10 Bleeding the vibration circuit
• Fundamental electrics
  • 7.1 Understanding circuit diagrams
  • 7.2 Terminal designations
  • 7.3 Current and voltage
  • 7.4 Resistance
  • 7.5 Series / parallel connection
  • 7.6 Ohm's law
  • 7.7 Electrical energy
  • 7.8 Formula diagram
  • 7.9 Metrology
  • 7.10 Diodes, relays, fuses
  • 7.11 Batteries
  • 7.12 Three-phase generator
  • 7.13 Electric starter
  • 7.14 Telemecanique switch
  • 7.15 Inductive proximity switches
  • 7.16 Angle sensor with current output
  • 7.17 Plug connectors
  • 7.18 Deutsch plug, series DT and DTM
  • 7.19 Plugs and terminals in spring clamping technology
• Special tools, electrics
  • 8.1 Special tools, electrics
• Machine related electrics
  • 9.1 Machine related electrics
  • 9.2 Electrics MESX
• Service Training
  • 10.1 Service Training Machine
  • 10.2 Service Training BVC
• Engine
  • 11.1 Diesel engine
  • 11.2 Engine description TCD 2012
  • 11.3 Engine description TCD 2013, 4 and 6 cylinder
  • 11.4 Lubrication oil circuit TCD 2012 / 2013
  • 11.5 Coolant circuit TCD 2012 / 2013
  • 11.6 Fuel system TCD 2012 / 2013
  • 11.7 Deutz Common Rail (DCR) injection system for TCD 2012 / 2013
  • 11.8 Sensors TCD 2012 / 2013
  • 11.9 Engine control EDC16 with EMR 3 for TCD 2012 / 2013
  • 11.10 Exhaust gas recirculation TCD 2012 / 2013
  • 11.11 Fault code monitoring with display TCD 2012 / 2013
  • 11.12 Fault code display TCD 2012 / 2013
  • 11.13 EMR3 List of fault codes
  • 11.14 SerDia Service-Software TCD 2012 / 2013
  • 11.15 General trouble shooting chart TCD 2012 / 2013
  • 11.16 Valve adjustment TCD 2012 / 2013
  • 11.17 Ribbed V-belt - fan drive TCD 2012 / 2013
  • 11.18 Special tools, Deutz engine (TCD 2012 2V)
  • 11.19 Special tools, Deutz engine (TCD 2013 2V)
• Air conditioning system
  • 12.1 Physical basics
  • 12.2 Refrigerant R134a
  • 12.3 Compressor oil / refrigeration oil
  • 12.4 Working principle of the air conditioning system
  • 12.5 Monitoring devices
  • 12.6 Description of components
  • 12.7 Checking the compressor oil level
  • 12.8 Checking the magnetic clutch
  • 12.9 Inspection and maintenance work
  • 12.10 Checking, replacing the refrigerant compressor V-belt
  • 12.11 Service the air conditioning
  • 12.12 Drying and evacuation
  • 12.13 Emptying in case of repair
  • 12.14 Leak test
  • 12.15 Filling instructions
  • 12.16 Trouble shooting in refrigerant circuit, basic principles
  • 12.17 Trouble shooting, refrigerant circuit diagram
  • 12.18 Trouble shooting procedure
  • 12.19 Steam table for R134a
  • 12.20 Heating control / air conditioning control
• Replacing the cab window panes
  • 13.1 Assembly of window panes
  • 13.2 Special tools
  • 13.3 Auxiliary materials
  • 13.4 Removing and installing the window pane
• Drum
  • 14.1 Special tools, drum BW 213/226 DH-4 BVC and Variocontrol
  • 14.2 Removing and installing the drum
  • 14.3 Changing the rubber buffers and adjusting the pretension
• Drum
  • 15.1 Repair overview for drum
  • 15.2 Assembly of tapered roller bearing
• Articulated joint, electric steering
  • 16.1 Special tools
  • 16.2 Repair overview oscillating articulated joint
  • 16.3 Removing and installing the oscillating articulated joint
  • 16.4 Dismantling the oscillating articulated joint
  • 16.5 Assembling the oscillating articulated joint
• Articulated joint, hydraulic steering
  • 17.1 Special tools
  • 17.2 Repair overview oscillating articulated joint
  • 17.3 Removing and installing the oscillating articulated joint
  • 17.4 Dismantling the oscillating articulated joint
  • 17.5 Assembling the oscillating articulated joint
• Suppliers documentation
  • 18.1 Travel pump / vibration pump series 90R
  • 18.2 Vibration motor A2FM
  • 18.3 Travel drive series 51
  • 18.4 Transmission CR
  • 18.5 Axle DANA 193
  • 18.6 Auxiliary pump for plate, series
• Circuit diagrams
  • 19.1 Wiring diagram
  • 19.2 Wiring diagram
  • 19.3 Wiring diagram
  • 19.4 Hydraulic diagram