Bomag BW 161/202/203 AD/ADH-4 Tandem Vibratory Roller PDF Instructions

We present to your attention the operating instructions and maintenance instructions for tandem vibratory rollers next models:

BW 161 AD-4 / BW 202 AD-4
BW 161 ADH-4 / BW 203 AD-4

S/N 101 920 02 ....> S/N 101 920 03 ....>
S/N 101 920 04 ....> S/N 101 920 05 ....>

The Bomag manual will help for the further correct use, maintenance and troubleshooting. You quickly and easily understand all the internal systems of Bomag roller equipment with this instruction.

With this manual, you don’t need to fear your roller breakdowns, because the information is written in plain language and contains step-by-step recommendations with images and even an unskilled master can understand and assist his equipment.

For your convenience, the guide is presented in PDF format, so you can easily print the desired text or image, which largely simplifies the work. For work with this set, we recommend the use of Adobe PDF Reader. The information in this manual in English.

If you have any questions - write to us, we will answer all your questions and we will provide after-sales support.

Table of Contents:

• Technical Data
• Safety regulations
• Indicators and Controls
  • 3.1 General notes
  • 3.2 Description of indicators and control elements
• Operation
  • 4.1 General notes
  • 4.2 Tests before taking into operation
  • 4.3 Starting the engine
  • 4.4 Starting with jump wires
  • 4.5 Driving the machine
  • 4.6 Stopping the machine, operating the parking brake
  • 4.7 Shutting the engine down
  • 4.8 Switching the vibration on and off
  • 4.9 Operating the crabwalk
  • 4.10 Switching the pressure sprinkling system on and off
  • 4.11 Sprinkling of edge cutter
  • 4.12 Actuating the emergency stop switch
  • 4.13 Adjusting the rotation stop for travel lever movement
  • 4.14 Adjusting the driver’s seat
  • 4.15 Opening or closing the cabin window
  • 4.16 Towing
  • 4.17 Transport
• Maintenance
  • 5.1 General notes on maintenance
  • 5.2 Fuels and lubricants
  • 5.3 Fuels, lubricants and filling capacities
  • 5.4 Running-in instructions
  • 5.5 Maintenance chart
  • 5.6 Check the engine oil level
  • 5.7 Check the fuel level
  • 5.8 Check the hydraulic oil level
  • 5.9 Check the coolant level
  • 5.10 Check / empty the fuel pre-cleaner (water separator) / bleed
  • 5.11 Check the water level
  • 5.12 Check, clean radiator, fuel cooler, hydraulic oil cooler, and intercooler
  • 5.13 Checking the oil level in the vibrator shaft tube
  • 5.14 Change the engine oil
  • 5.15 Change the engine oil filter cartridge
  • 5.16 Checking the anti-freeze concentration
  • 5.17 Servicing the air conditioning (summer operation)
  • 5.18 Service the battery
  • 5.19 Cleaning the fuel pre-cleaner, replacing, bleeding the filter if necessary
  • 5.20 Change the fuel filter cartridge
  • 5.21 Changing the oil in the drum drive gear
  • 5.22 Checking, tensioning, lubricating the steering chain
  • 5.23 Check the engine mounts
  • 5.24 Checking the V-belt, tighten if necessary replace the V-belt
  • 5.25 Changing the oil in the vibrator shaft tube
  • 5.26 Check, adjust the valve clearance
  • 5.27 Changing hydraulic oil and breather filter
  • 5.28 Changing the hydraulic oil filter
  • 5.29 Grease the articulated joint
  • 5.30 Change the coolant
  • 5.31 Replace the injection valve
  • 5.32 Check, clean, change the combustion air filter
  • 5.33 Clean the water tank
  • 5.34 Clean the water filter
  • 5.35 Water sprinkler system, maintenance in the event of frost
  • 5.36 Fill the provision tank for the windscreen washer system
  • 5.37 Adjust the scrapers
  • 5.38 Tightening Torques
  • 5.39 Engine conservation
• Troubleshooting
  • 6.1 General notes
  • 6.2 Engine