Bobcat X 325 Excavator Service Manual PDF

This service manual includes repair and maintenance information for Bobcat Excavator X 325.

The service manual contains lots of illustrations, pictures, and diagrams that help to eliminate all existing and potential problems. The service guide includes a description of repair and troubleshoots procedures, assembly, and disassembly, inspection and control, precautions, special instructions, technical specifications.

This manual comes in PDF format, all pages are printable. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Note: This product includes 4 PDF files for Bobcat X325 compact excavator in 1994-1995 and 2012 years.

Serial numbers:
S/N 511820001 & Above
S/N 514011001-514012999

CONTENTS:

• SAFETY INSTRUCTIONS
• SERIAL NUMBER LOCATIONS
• DELIVERY REPORT
• HYDRAULIC EXCAVATOR IDENTIFICATION
• PREVENTIVE MAINTENANCE
  •     AIR CLEANER SERVICE
  •     COOLING SYSTEM
  •     ENGINE COVER
  •     ENGINE LUBRICATION SYSTEM
  •     FINAL DRIVE CASE
  •     FUEL SYSTEM
  •     HEATER AIR FILTER SERVICE
  •     HYDRAULIC SYSTEM
  •     LIFTING AND BLOCKING THE EXCAVATOR
  •     LUBRICATION OF THE EXCAVATOR
  •     SERVICE SCHEDULE
  •     SPARK ARRESTOR MUFFLER
  •     TRANSPORTING THE HYDRAULIC EXCAVATOR
  •     USING A BOOSTER BATTERY (JUMP STARTING)
• HYDRAULIC SYSTEM
  •     ACCUMULATOR (S/N 11001–12999)
  •     ACCUMULATOR (S/N 13001 & Above)
  •     ARM CYLINDER
  •     AUXILIARY SELECTOR VALVE
  •     BLADE CYLINDER
  •     BOOM CYLINDER
  •     BOOM CYLINDER SHIELD
  •     BOOM SWING CYLINDER
  •     BUCKET CYLINDER
  •     HYDRAULIC CONTROL VALVE (3–Spool) (S/N 11001–12999)
  •     HYDRAULIC CONTROL VALVE (6–Spool) (S/N 11001–12999)
  •     HYDRAULIC CONTROL VALVE (5–Spool) (S/N 13001 & Above)
  •     HYDRAULIC CONTROL VALVE (5–Spool) (S/N 13001 & Above)
  •     HYDRAULIC CYLINDERS
  •     HYDRAULIC FILTER ASSEMBLY
  •     HYDRAULIC PUMP
  •     HYDRAULIC RESERVOIR
  •     HYDRAULIC SERVICE INFORMATION
  •     HYDRAULIC SYSTEM TROUBLESHOOTING
  •     JOYSTICK CONTROL CHANGE
  •     MAIN RELIEF VALVES (Adjustable) (S/N 13001 & Above)
  •     OIL COOLER
  •     PORT BLOCK
  •     PORT RELIEF VALVES AND MAIN RELIEF VALVES (S/N 13001 & Above)
  •     RETURN LINE FILTER
  •     TWO SPEED VALVE (S/N 13001 & Above)
• DRIVE SYSTEM
  •     CONTROL LEVERS
  •     FOOT PEDALS AND STEERING LEVERS
  •     JOYSTICK (S/N 11001-12999)
  •     JOYSTICK (S/N 13001 & Above)
  •     LEFT CONSOLE (S/N 11001-12999)
  •     LEFT CONSOLE (S/N 13001 & Above)
  •     RIGHT CONSOLE
• UPPER WORKS & SWING SECTION
  •     ARM
  •     BOOM
  •     BOOM SWING BRACKET
  •     BUCKET
  •     CAB
  •     CAB/CANOPY REAR COVER
  •     CENTER FLOOR PANEL
  •     CENTER SWIVEL JOINT
  •     CORNER POST
  •     COUNTERWEIGHTS
  •     CROSS PORT RELIEF VALVE
  •     FRONT ENGINE COVER
  •     FUEL TANK
  •     LEFT SIDE COVER
  •     REAR ENGINE COVER
  •     REAR FLOOR PANEL
  •     ROPS CANOPY
  •     SEAT AND MOUNTING FRAME
  •     SWING BRACKET BUSHING
  •     SWING MOTOR
  •     SWING MOTOR COVER
  •     SWING MOTOR DRIVE CARRIER
  •     TOOLBOX
  •     UPPER STRUCTURE AND SWING CIRCLE GEAR
• MAIN FRAME & TRACKS
  •     BLADE
  •     TRACK
  •     TRACK FRAME
  •     TRAVEL MOTOR (Kayaba)
  •     TRAVEL MOTOR (SOM)
  •     TRACK DAMAGE IDENTIFICATION
• ELECTRICAL SYSTEM
  •     ALTERNATOR
  •     BATTERY
  •     CAB ELECTRICAL (Cab Option)
  •     FUEL LEVEL SENDER
  •     GAUGE LIGHTS
  •     GAUGES
  •     INSTRUMENT PANEL
  •     STARTER
  •     TROUBLESHOOTING
• ENGINE SYSTEM
  •     AIR CLEANER
  •     CRANKSHAFT AND BEARINGS
  •     CRANKSHAFT GEAR
  •     CYLINDER BORE
  •     CYLINDER HEAD
  •     ENGINE
  •     ENGINE COMPRESSION
  •     ENGINE FLYWHEEL
  •     FAN GUARD
  •     FLYWHEEL RING GEAR
  •     FUEL CAMSHAFT
  •     FUEL INJECTOR NOZZLES
  •     FUEL INJECTION PUMP
  •     FUEL SHUT–OFF SOLENOID
  •     GLOW PLUGS
  •     IDLER GEAR AND CAMSHAFT
  •     MUFFLER
  •     OIL PUMP
  •     PISTON AND CONNECTING ROD
  •     ROCKER ARM AND SHAFT
  •     RADIATOR
  •     TIMING GEARS
  •     TIMING GEARCASE COVER
  •     TROUBLESHOOTING
  •     VALVE CLEARANCE
  •     VALVE, VALVE SEAT AND GUIDE
  •     WATER PUMP
• SPECIFICATIONS
  •     BUCKET SPECIFICATIONS
  •     DECIMAL AND MILLIMETER EQUIVALENTS
  •     ENGINE OIL SPECIFICATIONS
  •     ENGINE SPECIFICATIONS
  •     FUEL, COOLANT AND LUBRICANTS
  •     HYDRAULIC EXCAVATOR SPECIFICATION
  •     US TO METRIC CONVERSION
• TECHNICAL DATA
  •     ENGINE SPECIFICATIONS
  •     FUEL, COOLANT AND LUBRICANTS
  •     HYDRAULIC EXCAVATOR SPECIFICATIONS
  •     OIL SPECIFICATIONS