This service manual includes detailed repair and maintenance information, quality diagrams and charts, specifications, safety instructions, description of service and troubleshoot procedures for Bobcat VersaHANDLER V638.
This manual helps to carry out repair procedures, step by step operations for maintenance.
This service manual comes in PDF format. For work with manual, you need to install the application Adobe PDF Reader. If necessary, you can print the entire document or selected partitions.
Note: this product covers 2 PDF files for Bobcat VersaHANDLER V638 model.
Serial numbers:
S/N A8HM11001 & Above (with Cab)
S/N A8HN11001 & Above (with Canopy)
S/N A2ZV11001 & Above (with Cab)
S/N A2ZW11001 & Above (with Canopy)
CONTENTS:
- FOREWORD
- FOREWORD
- SAFETY INSTRUCTIONS
- FIRE PREVENTION
- SERIAL NUMBER LOCATION
- DELIVERY REPORT
- BOBCAT VERSAHANDLER IDENTIFICATION
- SAFETY & MAINTENANCE
- LIFTING AND BLOCKING THE VERSAHANDLER
- OPERATOR CAB / CANOPY
- TRANSPORTING THE VERSAHANDLER ON A TRAILER
- TOWING THE VERSAHANDLER
- SERVICE SCHEDULE
- AIR CLEANER SERVICE
- ENGINE COOLING SYSTEM
- FUEL SYSTEM
- ENGINE LUBRICATION SYSTEM
- HYDRAULIC / HYDROSTATIC SYSTEM
- AXLES (FRONT AND REAR)
- LUBRICATION
- ATTACHMENT FRAME
- TIRE MAINTENANCE
- SPARK ARRESTER MUFFLER
- APPROVED BOOM STOP
- ENGINE COVER
- LATERAL OPERATOR RESTRAINT SYSTEM (LORS)
- CHAIN
- VERSAHANDLER STORAGE AND RETURN TO SERVICE
- STOPPING THE ENGINE AND LEAVING THE VERSAHANDLER
- EMERGENCY EXIT
- HYDRAULIC SYSTEM
- HYDRAULIC SYSTEM INFORMATION
- LIFT CYLINDER
- BUCKET POSITION CYLINDER
- EXTENSION CYLINDER
- TILT CYLINDER
- STEERING CYLINDER (FRONT)
- STEERING CYLINDER (REAR)
- DRIVE BOX
- MAIN RELIEF VALVE
- QUICK-TACH CYLINDER
- FRAME LEVELING CYLINDER
- STEERING MODE VALVE BLOCK
- BRAKE VALVE
- GEAR PUMP
- FAN MOTOR
- HYDRAULIC RESERVOIR
- STEERING VALVE
- HYDRAULIC CONTROL VALVE
- PORT RELIEF VALVES
- FLOW CONTROL VALVE
- JOYSTICK
- PARKING BRAKE
- PRESSURE REDUCING VALVE
- ACCUMULATOR
- TOW VALVE
- STABILIZER CYLINDER
- STABILIZER CONTROL VALVE
- HYDROSTATIC SYSTEM
- HYDROSTATIC DRIVE MOTOR
- HYDROSTATIC PUMP
- HYDROSTATIC SYSTEM INFORMATION
- OIL COOLER
- DRIVE SYSTEM
- TROUBLESHOOTING
- AXLE AND DIFFERENTIAL (FRONT)
- AXLE AND DIFFERENTIAL (REAR)
- FRONT AXLE
- AXLE TOE-IN
- PARKING BRAKE
- STEERING ANGLE ADJUSTMENT
- DRIVE SHAFT
- SERVICE BRAKE
- REAR AXLE
- MAIN FRAME
- OPERATOR CAB (S/N A8HM12999 & BELOW)
- OPERATOR CAB (S/N A8HM13000 & ABOVE)
- CANOPY
- OPERATOR SEAT
- FIXED BOOM
- END BOOM
- WEAR PADS (FRONT)
- WEAR PADS (REAR)
- ENGINE COVER
- AIR INTAKE COWLING
- FUEL TANK
- QUICK-TACH
- REAR WEIGHTS
- FENDER
- PIVOT LINK
- DASH COVER / STEERING COLUMN COVER (S/N A8HM12999 & BELOW, S/N A8HN12999 & BELOW)
- DASH COVER / STEERING COLUMN COVER (S/N A8HM13000 & ABOVE, S/N A8HN13000 & ABOVE)
- JOYSTICK PANEL (S/N A8HM12999 & BELOW, S/N A8HN12999 & BELOW)
- JOYSTICK PANEL (S/N A8HM13000 & ABOVE, S/N A8HN13000 & ABOVE)
- INTERMEDIATE BOOM
- BOOM TRAY
- STABILIZER FRAME
- ELECTRICAL SYSTEM AND ANALYSIS
- ELECTRICAL SYSTEM INFORMATION (S/N A8HM12999 & BELOW, S/N A8HN12999 & BELOW)
- ELECTRICAL SYSTEM INFORMATION (S/N A8HM13000 & ABOVE, S/N A8HN13000 & ABOVE)
- BATTERY
- ALTERNATOR
- STARTER
- LATERAL OPERATOR RESTRAINT SYSTEM (LORS)
- LIGHTS
- TRAVEL / SIGNAL LEVER (S/N A8HM12999 & BELOW, S/N A8HN12999 & BELOW)
- TRAVEL / SIGNAL LEVER (S/N A8HM13000 & ABOVE, S/N A8HN13000 & ABOVE)
- INSTRUMENT PANEL
- SWITCH PANEL (S/N A8HM12999 & BELOW, S/N A8HN12999 & BELOW)
- SWITCH PANEL (S/N A8HM13000 & ABOVE, S/N A8HN13000 & ABOVE)
- BRAKE LIGHT SWITCH
- WIPER MOTOR (FRONT)
- WIPER MOTOR (TOP)
- WIPER MOTOR (REAR)
- PEDAL ASSEMBLY
- INCHING SWITCH
- SERVICE SOFTWARE
- FRAME LEVEL SPEED SWITCH
- ENGINE SERVICE
- TROUBLESHOOTING
- ENGINE SPEED CONTROL
- MUFFLER
- AIR CLEANER
- OIL COOLER / RADIATOR
- ENGINE AND ENGINE MOUNTS
- ENGINE COMPONENTS AND TESTING
- ENGINE TIMING
- ENGINE / HYDROSTAT ASSEMBLY
- FLYWHEEL AND HOUSING
- RECONDITIONING THE ENGINE
- HEATING, VENTILATION, AIR CONDITIONING
- AIR CONDITIONING SYSTEM FLOW
- COMPONENTS
- SAFETY
- REGULAR MAINTENANCE
- BASIC TROUBLESHOOTING
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- SYSTEM TROUBLESHOOTING
- TEMPERATURE / PRESSURE
- AIR CONDITIONING SERVICE
- SYSTEM CHARGING AND RECLAMATION
- COMPRESSOR
- CONDENSER (S/N A8HM12999 & BELOW)
- CONDENSER (S/N A8HM13000 & ABOVE)
- RECEIVER / DRIER
- PRESSURE SWITCH
- EVAPORATOR / BLOWER UNIT (S/N A8HM12999 & BELOW)
- EVAPORATOR / BLOWER / HEATER UNIT (S/N A8HM13000 & ABOVE)
- EXPANSION VALVE (S/N A8HM12999 & BELOW)
- EXPANSION VALVE (S/N A8HM13000 & ABOVE)
- HEATER ASSEMBLY
- SPECIFICATIONS
- VERSAHANDLER SPECIFICATIONS
- ENGINE SPECIFICATIONS
- MACHINE TORQUE SPECIFICATIONS
- TORQUE SPECIFICATIONS FOR BOLTS
- HYDRAULIC CONNECTION SPECIFICATIONS
- HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
- CONVERSIONS
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