Bobcat 864, 864 High Flow Compact Track Loader Service Manual PDF

Service manual provides technical servcie and repair information, troubleshoot instructions, specifications, safety and maintenance information for Bobcat Compact Track Loaders 864, 864 High Flow.
This service manual includes possible techniques troubleshooting problems and errors.
Service manual allows you to save time searching for service and repair instructions, installation and dismantling for Bobcat loaders.
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This manual is an important source of detailed information for each owner of Bobcat loaders, which itself wants to improve the quality of service and repair their own equipment.

Note: this product covers 4 PDF files for Bobcat Compact Track Loaders 864 and 864 High Flow models.

Serial numbers:
S/N 516911001 & Above

S/N 518911001 - 518914999
S/N 516811001 - 516814999
S/N 517511001 - 517514999

CONTENTS:

• FOREWORD
• SAFETY INSTRUCTIONS
• FIRE PREVENTION
• SERIAL NUMBER LOCATIONS
• DELIVERY REPORT
• BOBCAT LOADER IDENTIFICATION
• SAFETY AND MAINTENANCE
  •     AIR CLEANER SERVICE
  •     BOB-TACH
  •     ENGINE COOLING SYSTEM
  •     ENGINE LUBRICATION SYSTEM
  •     FAN GEARBOX
  •     FUEL SYSTEM
  •     HYDRAULIC/HYDROSTATIC SYSTEM
  •     LIFT ARM SUPPORT DEVICE
  •     LIFTING AND BLOCKING THE LOADER
  •     LUBRICATING THE LOADER
  •     OPERATOR CAB
  •     POWER BOB-TACH (OPTION)
  •     REMOTE START
  •     SERVICE SCHEDULE
  •     TOWING THE LOADER
  •     TRANSPORTING THE BOBCAT LOADER
• HYDRAULIC SYSTEM
  •     AUXILIARY PRESSURE RELEASE (ACCUMULATOR)
  •     BUCKET POSITION VALVE
  •     CONTROLS
  •     CYLINDER (LIFT)
  •     CYLINDER (POWER BOB-TACH)
  •     CYLINDER (TILT)
  •     HYDRAULIC CONTROL VALVE (ADVANCE HAND CONTROL) (AHC), ADVANCE CONTROL SYSTEM (ACS)
  •     HYDRAULIC CONTROL VALVE (FOOT CONTROL)
  •     HYDRAULIC FLUID RESERVOIR
  •     HYDRAULIC PUMP (HI-FLOW)
  •     HYDRAULIC PUMP (SINGLE GEAR)
  •     HYDRAULIC SYSTEM INFORMATION
  •     HYDRAULIC/HYDROSTATIC FILTER
  •     LIFT ARM BYPASS CONTROL VALVE
  •     MAIN RELIEF VALVE (AHC)
  •     MAIN RELIEF VALVE (FOOT CONTROL)     POWER BOB-TACH BLOCK
  •     REAR AUXILIARY DIVERTER
  •     REAR AUXILIARY DIVERTER VALVE (SINGLE SHUTTLE)
  •     SELECT VALVE
• HYDROSTATIC SYSTEM
  •     CHARGE PRESSURE SENDER
  •     CONTROL PANEL
  •     DRIVE BELT
  •     HYDROSTATIC MOTOR
  •     HYDROSTATIC PUMP
  •     HYDROSTATIC SYSTEM INFORMATION
  •     OIL COOLER
  •     STEERING
  •     STEERING (ADVANCED CONTROL SYSTEM) (ACS)
  •     STEERING (ADVANCED HAND CONTROL) (AHC)
  •     STEERING (ADVANCED HAND CONTROL) (AHC) W/PUSH BUTTON FLOAT
• DRIVE SYSTEM
  •     BRAKE
  •     DRIVE COMPONENTS
• MAINFRAME
  •     BOB-TACH
  •     FUEL TANK
  •     LIFT ARMS
  •     OPERATOR CAB
  •     OPERATOR SEAT
  •     OPERATOR SEAT (SUSPENSION)
  •     POWER BOB-TACH
  •     REAR DOOR
  •     REAR GRILL
  •     SEAT BAR
• ELECTRICAL SYSTEM & ANALYSIS
  •     ADVANCED CONTROL SYSTEM (ACS)
  •     ADVANCE HAND CONTROL (AHC) SYSTEM
  •     ADVANCED HAND CONTROL (AHC) SYSTEM (W/PUSH BUTTON FLOAT)
  •     ALTERNATOR (55 AMP)
  •     ALTERNATOR (90 AMP)
  •     BATTERY
  •     BICS™ SYSTEM
  •     BOBCAT CONTROLLER
  •     DIAGNOSTICS SERVICE CODES
  •     ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
  •     ELECTRICAL SYSTEM INFORMATION
  •     INSTRUMENT PANEL
  •     LIGHTS
  •     SEAT BAR SENSOR
  •     STARTER
  •     TRACTION LOCK
  •     WIRING SCHMATICS 864
• ENGINE SERVICE
  •     AIR CLEANER
  •     COOLING FAN
  •     ENGINE AND ENGINE MOUNTS
  •     ENGINE COMPONENTS AND TESTS
  •     ENGINE SPEED CONTROL
  •     FLYWHEEL AND HOUSING
  •     MUFFLER
  •     RADIATOR
  •     RECONDITIONING THE ENGINE
  •     TROUBLESHOOTING
• HEATING, VENTILATION, AIR CONDITIONING
  •     AIR CONDITIONING SERVICE
  •     AIR CONDITIONING SYSTEM FLOW
  •     BASIC TROUBLESHOOTING
  •     COMPONENTS
  •     COMPRESSOR
  •     CONDENSER
  •     ELECTRICAL
  •     GENERAL AIR CONDITIONING SERVICE GUIDELINES
  •     HEATER/AC FAN
  •     HEATER COIL
  •     HEATER VALVE
  •     PRESSURE RELIEF VALVE
  •     PRESSURE SWITCH
  •     RECEIVER/DRIER
  •     RECOMMENDED SERVICE TOOLS
  •     REGULAR MAINTENANCE
  •     SAFETY
  •     SYSTEM CHARGING AND RECLAMATION
  •     SYSTEM TROUBLESHOOTING CHART
  •     TEMPERATURE/PRESSURE
  •     THE EVAPORATOR
  •     THE EVAPORATOR/HEATER UNIT
  •     THE EXPANSION VALVE
  •     THERMOSTAT
• SPECIFICATIONS
  •     CONVERSIONS
  •     ENGINE SPECIFICATIONS
  •     HYDRAULIC CONNECTION SPECIFICATIONS
  •     HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
  •     LOADER SPECIFICATIONS
  •     TORQUE SPECIFICATIONS FOR BOLTS