Bobcat 540, 543 Loaders Service Manual PDF

Service manual is intended for serve and repair Bobcat Loaders 540 and 543.
This service manual gives detailed instructions for correct servicing, adjustment and overhauling of Bobcat loader Hydraulic/Hydrostatic System, Drive System, Main Frame, Electrical System and Engine Service.
Manual allows to quickly and easily troubleshoot and solve any problems that arise.
Service manual comes in PDF and includes 254 pages, which are printable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Serial numbers:
540 (S/N 501011999 & Below)
543 (S/N 501111999 & Below)

CONTENTS:

• FOREWORD
• SAFETY INSTRUCTIONS
• PREVENTIVE MAINTENANCE
  •     ELECTRICAL SYSTEM
  •     ENGINE SERVICE
  •     FINAL DRIVE
  •     HYDRAULIC/HYDROSTATIC SYSTEM
  •     INTRODUCTION
  •     OPERATOR GUARD
  •     LIFT ARM STOP
  •     LUBRICATION OF THE LOADER
  •     SERVICE SCHEDULE
  •     SPARK ARRESTOR MUFFLER
  •     STOPPING THE BOBCAT LOADER
  •     TRANSPORTING THE BOBCAT LOADER
• HYDRAULIC SYSTEM
  •     CONTROL PEDAL, LINKAGE AND LOCKS
  •     HYDRAULIC CONTROL VALVE
  •     HYDRAULIC/HYDROSTATIC RESERVOIR
  •     HYDRAULIC PUMP
  •     HYDRAULIC SYSTEM INFORMATION
  •     LIFT CYLINDERS
  •     10 MICRON FILTER BY–PASS VALVE
  •     OIL COOLER
  •     TILT CYLINDER
  •     TROUBLESHOOTING
• HYDROSTATIC SYSTEM
  •     HYDROSTATIC MOTOR
  •     HYDROSTATIC PUMP
  •     HYDROSTATIC SYSTEM INFORMATION
  •     PORT BLOCK
  •     STEERING LEVERS
  •     STEERING LINKAGE
  •     TROUBLESHOOTING
• DRIVE SYSTEM
  •     AXLES & BEARINGS
  •     BRAKES
  •     CHAINCASE FLUID
  •     FINAL DRIVE CHAINS
• MAIN FRAME
  •     BOB–TACH
  •     FUEL TANK
  •     LIFT ARMS
  •     OPERATOR GUARD
  •     REAR DOOR
• ELECTRICAL SYSTEM
  •     ALTERNATOR SYSTEM (540)
  •     ALTERNATOR SYSTEM (543)
  •     BATTERY
  •     ELECTRICAL SYSTEM INFORMATION
  •     STARTER (540)
  •     STARTER (543)
  •     TROUBLESHOOTING
  •     WIRE HARNESS FOR THE ENGINE
  •     WIRE HARNESS FOR THE OPERATOR GUARD
• ENGINE SERVICE
  •     ENGINE SERVICE (KOHLER–540)
  •     ENGINE SERVICE (ISUZU–543)
• TECHNICAL DATA
  •     DECIMAL AND MILLIMETER EQUIVALENTS
  •     ENGINE SPECIFICATIONS–540 LOADER (KOHLER)
  •     ENGINE SPECIFICATIONS–543 LOADER (ISUZU)
  •     HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
  •     LOADER SPECIFICATIONS–540
  •     LOADER SPECIFICATIONS–543
  •     STANDARD TORQUE SPECIFICATIONS FOR BOLTS
  •     TORQUE SPECIFICATIONS
  •     U.S. TO METRIC CONVERSION
• ALPHABETICAL INDEX
  •     ALPHABETICAL INDEX