This manual contains detailed maintenance and repair information for the Bobcat 2200, 2200 homologated, 2200S, and 2300 vehicles. It should be thoroughly read before servicing any of these vehicles. The service instructions provide detailed service information and special instructions for repair and maintenance, as well as troubleshooting information for Bobcat vehicles.
The manual enables you to identify and resolve problems and inaccuracies. This service manual is available as a printable PDF containing 892 pages. We recommend using Adobe PDF Reader to ensure that all images/graphics display correctly.
Serial numbers:
S/N A59Z11001 & ABOVE (2200 DIESEL)
S/N A5KR11001 & ABOVE (2200 DIESEL) HOM.
S/N A59Y11001 & ABOVE (2200 GASOLINE)
S/N A5A111001 & ABOVE (2200S DIESEL)
S/N A5A011001 & ABOVE (2200S GASOLINE)
S/N A59W11001 & ABOVE (2300 DIESEL)
CONTENTS:
- SECTION 1 – SAFETY
- SECTION 2A – VEHICLE SPECIFICATIONS: HONDA GAS & KUBOTA DIESEL POWERED
- 2200 and 2200S Specifications
- 2300 Specifications
- SECTION 2B – VEHICLE SPECIFICATIONS: KAWASAKI GAS & KUBOTA DIESEL POWERED
- 2200 and 2200S Specifications
- 2200 Homologated Specifications
- 2300 Specifications
- SECTION 3 – GENERAL INFORMATION
- General Information
- Model Identification
- Engine Serial Number Locations
- Storage
- Using A Booster Battery (Jump Starting)
- SECTION 4 – BODY AND TRIM
- Cleaning the Vehicle
- Front Body Repair
- Front Body Components
- Roll-Over Protective Structure (ROPS)
- Seat
- Safety Belts
- Cargo Bed - Electric Lift
- Cargo Bed – Manual Lift
- Rear Fender
- Floor Mat
- SECTION 5 – ACCELERATOR AND BRAKE PEDAL ASSEMBLIES
- Accelerator Pedal
- Brake Pedal
- Park Brake Pedal
- SECTION 6 – HYDRAULIC AND PARK BRAKE SYSTEMS
- Brake System Inspection
- Brake System Troubleshooting
- Brake Pads and Caliper
- Brake Disc and Hub
- Hydraulic Line Replacement
- Master Cylinder and Reservoir
- Bleeding the Hydraulic Brake System
- Park Brake System
- SECTION 7 – STEERING AND FRONT SUSPENSION
- Steering Wheel
- Steering Column
- Rack and Pinion
- Front Suspension
- Front Suspension Components
- SECTION 8 – WHEELS AND TIRES
- General Information
- Wheels
- Tires
- SECTION 9 – REAR SUSPENSION
- Rear Coil-Over Shock Absorber
- Swing Arms
- SECTION 10A – PERIODIC MAINTENANCE: HONDA GASOLINE & KUBOTA DIESEL VEHICLES
- Periodic Service Schedule
- Periodic Lubrication Schedule – 2200
- Periodic Lubrication Schedule – 2300
- Lubricating The Attachment Arm And Interface
- Brake Fluid Reservoir
- Engine Oil
- Gearcase Lubrication
- Hydraulic System – 2300 Vehicle
- Engine Coolant – Diesel Vehicles
- Fueling Instructions
- Battery
- SECTION 10B – PERIODIC MAINTENANCE: KAWASAKI GASOLINE & KUBOTA DIESEL POWERED VEHICLES
- Periodic Service Schedule
- Periodic Lubrication Schedule - 2200
- Lubricating The Attachment Arm And Interface
- Brake Fluid Reservoir
- Engine Oil
- Spark Plugs
- Gearcase Lubrication
- Hydraulic System – 2300 Vehicle
- Engine Coolant – Diesel Vehicles
- Fueling Instructions
- Battery
- SECTION 11A – TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
- SECTION 11B – TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
- SECTION 11C – TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
- SECTION 12A – ELECTRICAL COMPONENTS: KAWASAKI POWERED GASOLINE VEHICLES
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Carburetor Solenoid
- Carburetor Heater
- Voltage Regulator
- Warning Lights
- Fuel Gauge/Hour Meter
- Key Switch
- 12-Volt Accessory Receptacle
- Bed Lift Switch
- Bed Lift Circuit Breaker
- Light Switch
- Fuse
- Reverse Warning Buzzer (If Equipped)
- Reverse Warning Buzzer Limit Switch (If Equipped)
- Front Differential Switch
- Fuel Level Sending Unit
- Ignition Coil and Charge Coil
- Oil Pressure Sensor
- Headlights
- Wire Harness Diodes
- Battery
- SECTION 12B – ELECTRICAL COMPONENTS: HONDA POWERED GASOLINE VEHICLES
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Carburetor Solenoid
- Voltage Regulator
- Warning Lights
- Fuel Gauge/Hour Meter
- Key Switch
- 12-Volt Accessory Receptacle
- Bed Lift Switch
- Bed Lift Circuit Breaker
- Light Switch
- Fuse
- Reverse Warning Buzzer
- Reverse Warning Buzzer Limit Switch
- Fuel Level Sending Unit
- Ignition Coil and Charge Coil
- Charge Coil
- Oil Pressure Sensor
- Headlights
- Wire Harness Diodes
- Battery
- SECTION 12C – ELECTRICAL COMPONENTS: DIESEL VEHICLES
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Fuel Solenoid
- 60-Amp Fusible Link
- Warning Lights
- Fuel Gauge/Hour Meter
- Key Switch
- 12-Volt Accessory Receptacle
- Bed Lift Switch
- Bed Lift Circuit Breaker
- Light Switch
- Fuse
- Reverse Warning Buzzer (If Equipped)
- Reverse Warning Buzzer Limit Switch (If Equipped)
- Electric Fuel Pump
- Fuel Level Sending Unit
- Alternator
- Oil Pressure Sensor
- Headlights
- Thermostat Switch
- Fan
- Wire Harness Diodes
- Battery
- SECTION 13A – KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
- Gasoline Engine
- Exhaust System
- Fuel System
- Engine Control Linkages
- Air Intake System
- Clutches
- SECTION 13B – HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
- Gasoline Engine
- Exhaust System
- Fuel System
- Engine Control Linkages
- Choke and Air Intake System
- Clutches
- SECTION 13C – DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
- Diesel Engine
- Exhaust System
- Fuel System
- Engine Control Linkages
- Air Intake System
- Clutches
- SECTION 14 – DRIVETRAIN COMPONENTS
- Half Shafts
- Front Differential
- Front Driveshaft
- Rear Receiver Hitch
- Rear Axle
- Rear Driveshaft
- Transmission
- Rear Differential and Axle Shafts
- SECTION 15 – RADIATOR AND COOLANT SYSTEM (DIESEL)
- General Information
- Radiator
- Coolant Pipe Weldment
- Fan
- SECTION 16 – TRANSMISSION MODELS 421274 AND 421275
- General Information
- Model Identification
- Service Fixture
- Transmission Removal
- Transmission Disassembly
- Transmission Assembly
- Transmission Installation
- SECTION 17 – FRONT DIFFERENTIAL MODELS 6203-01-139-S AND 6203-01-189-S
- General Information
- Axle Half Shaft Removal
- Front Differential Removal
- Front Differential Coil And Output Cover
- Front Differential
- Front Differential Installation
- Axle Half Shaft Installation
- SECTION 18 – REAR DIFFERENTIAL MODELS 420366 AND 420851
- General Information
- Axle Shafts and Differential Removal
- Rear Differential Disassembly
- Axle Shafts and Differential Installation
- SECTION 19 – KUBOTA D722 DIESEL ENGINE MANUAL
- SECTION 20A – KAWASAKI FH680D GASOLINE ENGINE MANUAL
- SECTION 20B – HONDA GX 620 GASOLINE ENGINE MANUAL
- SECTION 21 – HYDRAULIC ATTACHMENT SYSTEM
- Model Identification
- Relieving Hydraulic System Pressure
- Attachment Interface
- Electrical
- Hoses
- Quick Connect Fittings (Auxiliary Hydraulic Circuit only)
- Cylinders
- Angle Frame Bushings
- Front Mount
- Hydraulic Pump Assembly
- SECTION i – INDEX
This manual is suitable for professional technicians and novice mechanics alike.
Manual features:
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android.
This manual provides step-by-step guides and high-quality illustrations to help you perform routine and preventive maintenance effectively.
FAQs:
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Is the manual printable?
Yes, you can print all pages.
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