Repair manual contains detailed repair and technical service information, special repair instructions, diagrams for BMW motorcucles R 850 C and R 1200 C.
This repair manual will help you to perform all the main maintenance and repair work correctly and eciently.
Repair manual is designed to work on a personal computer with Windows & Mac. This manual is a file PDF, which contains 286 pages, any one of which we can be printed easily. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
It is a contribution towards achieving even higher Service quality.
Contents:
- 00 Maintenance and general instructions
- Tightening torques
- Table of operating fluids
- Key to maintenance intervals
- Reading out MoDiTeC fault memory
- Checking throttle cable play, adjusting if necessary
- Changing engine oil, renew oil filter element
- Changing oil in gearbox
- Changing oil in rear wheel drive; cleaning inductive signal transmitter at rear wheel
- Renewing fuel filter
- Checking battery acid level/topping up if necessary, cleaning/greasing battery posts
- Renewing intake air cleaner element
- Renewing Poly-V belt
- Renewing brake fluid and bleeding brake system
- Checking clutch operating fluid level
- Checking tightness of rear wheel studs
- Checking rear wheel bearing play by tilting wheel
- Checking swinging arm bearings, adjusting if necessary
- Greasing the side (prop) stand pivot
- Checking function of side (prop) stand contact switch
- Tightening cylinder heads
- Checking/adjusting valve operating clearances
- Checking/renewing spark plugs
- Check synchronising
- Final inspection with road safety and functional check
- 11 Motor
- Technical data
- Sectioned drawing of engine
- Lubricating oil circuit
- Coolant circuit
- Removing engine
- Dismantling engine
- Assembling engine
- Installing engine
- 12 Engine electrics
- Technical data
- Removing and installing coil and ignition lead
- Removing and installing alternator
- Dismantling/reassembling alternator
- Removing and installing starter motor
- Dismantling/reassembling starter motor
- Removing and installing magnetic gate
- 13 Fuel preparation and control
- Technical data
- Removing and installing air cleaner
- Removing and installing throttle stub pipe
- Removing and installing throttle potentiometer
- Removing and installing throttle positioner
- Removing and installing throttle potentiometer
- Removing and installing injectors
- Removing and installing Motronic control unit
- 16 Fuel tank and lines
- Technical data
- Removing and installing fuel tank
- Removing and installing fuel filter, fuel pump and fuel level sensor
- Removing and installing fuel distributor and pressure regulator
- 18 Exhaust system
- Removing and installing silencer (muffler)
- Removing and installing front exhaust pipes
- 21 Clutch
- Technical data
- Removing and installing clutch
- Removing and installing clutch hydraulic line
- Removing and installing clutch slave cylinder
- Filling/bleeding clutch line
- 23 Gearbox
- Technical data
- Removing and installing gear pedal
- Removing gearbox
- Dismantling gearbox
- Assembling gearbox
- 31 Front fork
- Technical data
- Removing and installing telescopic fork
- Dismantling/reassembling telescopic fork
- Measuring telescopic fork
- Removing and installing leading link
- Dismantling/reassembling leading link
- Removing and installing front suspension strut
- 32 Steering
- Technical data
- Removing and installing left handlebar fitting
- Removing and installing right handlebar fitting
- Removing and installing handlebar
- Removing/installing throttle cable
- 33 Rear wheel drive
- Technical data
- Removing, dismantling, reassembling and installing rear wheel drive
- Removing/installing rear swinging fork
- Removing and installing suspension strut
- 34 Brakes
- Technical data
- Removing and installing front brake caliper
- Dismantling and assembling front brake caliper
- Removing and installing rear brake caliper
- Dismantling and assembling rear brake caliper
- Removing and installing front brake disc
- Removing/installing rear brake disc
- Removing and installing front ABS sensor
- Adjusting front ABS sensor gap
- Removing and installing rear ABS sensor
- Adjusting rear ABS sensor gap
- Removing and installing rear brake master cylinder
- Removing and installing brake pedal
- Removing and installing ABS unit
- Removing and installing ABS relay and relay base
- Removing and installing brake lines
- 36 Wheels and tyres
- Technical data
- Removing and installing front wheel
- Removing/installing rear wheel
- Static balancing of front wheel/rear wheel
- Checking front/rear wheel rim for runout
- Removing/installing spokes
- Centering the wheel rim
- 46 Frame
- Technical data
- Removing and installing rear mudguard
- Removing/installing front mudguard
- Removing and installing front frame
- Removing and installing rear frame
- Removing/installing footrest supports
- Removing and installing side (prop) stand
- Checking running gear
- 51 Equipment
- Removing and installing ignition switch/steering lock
- Removing and installing lock barrel for fuel tank filler cap
- 52 Seat
- Removing and installing seat
- 61 General electrical equipment
- Technical data
- Removing and installing central electrical equipment box
- Relay positions (central electrical equipment box)
- Frame wiring harness
- 62 Instruments
- Technical data
- Removing and installing instrument cluster
- Dismantling and assembling instrument cluster
- 63 Lights
- Technical data
- Removing and installing headlight
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