Terex Atlas 1504/1604 LC Excavator Workshop Manual PDF

This workshop manual was compiled specifically for service technicians belonging to the Terex Atlas organization.
Workshop manual includes general information on hydraulics, adjusting instructions, detailed information on engine, electric, slewing gear, air conditioning system, maintenance information, etc.
This workshop manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly. Working with this manual, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

Table of contents:

• 1 Technical data
  • Technical data
• 2 General information on hydraulics
  • Introduction
  • Explanation of symbols and bases of calculation
• 3 Cab Serial 935
  • General view of cab
  • Right switch panel
  • Left switch panel
  • Special equipments
  • Display and controls
  • Description of the starting procedure
• 4 Hydraulics
  • Servo control unit
  • Distributor valves VW
  • Directional control valve VW 18/25
  • Directional control valve VW 18/25 for cylinder implement
  • Variable Displacement Pump HPR 105/135-02
  • Slewing motor HMF-02P
  • Variable displacement motor HMV 105-02
  • Brake valve
  • Variable drive motor with automatic control system
  • Thermostat valve
  • Restrictor
  • Main rotation connection
  • Line break protection
  • Hydraulic diagrams 1504 LC, 1604 LC
• 5 Adjusting instructions and tables for 1504 LC
  • Safety instructions for adjustment work
  • Adjustment table 1504, part 1
  • Adjustment table 1505, part 2
  • Adjusting instruction
• 6 Adjusting instructions and tables for 1604 LC
  • Safety instructions for adjustment work
  • Adjustment table 1604, part 1
  • Adjustment table 1605, part 2
  • Adjusting instruction
• 7 Electric
  • Code letters, terminal designations
  • Symbols
  • Line number codes
  • Jump starting, starting with a flat battery
  • Identification of the „Linde electronic box“
  • The Linde CEB - 12/10 Load Limit Control System
  • Explanation of the Eprom
  • Encoding Linde box CEB - 12/
  • Sensor for watertemperature
  • Fluid sensors
  • Thermostat switch
  • Oil pressure switch
  • Pressure switch for emergency control
  • Pressure-operated switch
  • Circuit and location diagrams 1504 LC, 1604 LC
• 8 Engine
  • Setting of valves
• 9 Ball rotation connection
  • Transport and storage
  • Delivery status
  • Installation
  • Lubrification and maintenance
  • Starting after the swing angle method
• 10 Slewing gear
  • Exploded view slewing gear - GD5/GD6
  • Bolt pre-loadings and tightening torques
  • Maintenance
• 11 Gear box
  • Exploded view
  • Installation drawing
  • Name plate
  • Notes
  • Installation
  • Lubrication
  • Start up
  • Maintenance
  • Disassembling
  • Reassembly
  • Break check
  • Fixture drawings and schemes
  • Substructure general view
  • Idler unit B60
• 12 Cylinder
  • General view
  • Assembly
• 13 Air condition system
  • Safety instructions for work on AC system
  • Function Components
  • Operation
  • Maintenance
  • Renewing the filter-dryer
  • Cleaning/renewing filter mat of air suction filter
  • Troubleshooting
• 14 Maintenance
  • Safety instructions for maintenance
  • Renewing hydraulic fluid filter element
  • Renewing mesh strainer fuel filter
  • Renewing fuel filter
  • Changing engine oil, renewing engine oil filter
  • Maintenance schedule
  • Lubrication ponts of excavator
  • Lubricants
• 15 Miscellaneous
  • Centaflex coupling
  • Repair Instruction for Welded Assemblies