QSV81 QSV91 CM700 Generator Set Maintenance Manual

Repair manual QSV81 QSV91 CM700 Generator Set is a directory of dealer documentation, which contains guidance on repair and maintenance, maintenance instructions, a complete description of the diagnosis generators.
The complete workshop manual QSV81 QSV91 CM700 Generator Set includes illustrations and drawings, which help the user to get a detailed description of all systems of special equipment, using which the user can determine where to install spare parts, etc.
Workshop service manual QSV81 QSV91 CM700 Generator Set help quickly and easily calibrate equipment, diagnose it and troubleshoot equipment, to solve any problems, find information about the equipment.
After installing the software QSV81 QSV91 CM700 Generator Set users can make sure that the interface is fairly simple to use.

Front
(4021313-titlepage) Titlepage
(om-frwd) Foreword
(refno) Important Reference Numbers

Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om-pwgn) About the Manual
(99-204-003-om-pwgn) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-pwgn) General Safety Instructions
(99-204-007-om-pwgn) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine Identification
(66-100-001) Engine Identification
(66-100-002) Engine Diagrams

Section 1 - Operating Instructions
(99-101-999-om-pwgn) Operating Instructions - Overview
(66-101-014) Normal Starting Procedure
(66-101-004) Cold Weather Starting
(66-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-pwgn) Operating the Engine
(99-101-009-om-pwgn) Engine Shutdown
(99-101-008-om-pwgn) Engine Operating Range
(66-101-007) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)

Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(66-102-004) Tool Requirements
(66-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form

Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(66-010-086) Air Cleaner Restriction Indicator
(105-019-314) Control Panel Assembly
(99-008-066) Coolant Level
(99-007-043-om) Lubricating Oil Level
(66-016-019-om) Gearbox

Section 4 - Maintenance Procedures at Early Life Inspection
(99-999-999) Maintenance Procedures - Overview
(66-014-011) Emissions Testing
(66-007-002-om) Lubricating Oil and Filters
(66-007-059) Lubricating Oil Filter (Centrifugal)
(66-003-004-om) Overhead Set

Section 5 - Maintenance Procedures at Interval 1
(99-999-999) Maintenance Procedures - Overview
(66-013-007) Batteries
(105-019-314) Control Panel Assembly
(66-007-051) Lubricating Oil Analysis
(66-007-093) Waster Oil Reservoir

Section 6 - Maintenance Procedures at Interval 2
(99-999-999) Maintenance Procedures - Overview
(66-010-014) Air Cleaner Element
(66-010-135) Air Filter Dust Collector
(66-021-027-om-ng) Bearing, Generator
(66-014-011) Emissions Testing
(66-016-017-om) Gearbox Lubricating Oil System
(66-007-002-om) Lubricating Oil and Filters
(66-007-059) Lubricating Oil Filter (Centrifugal)
(66-003-004-om) Overhead Set
(66-013-016-om) Spark Plugs (Non Shielded)
(66-013-024) Coil On Plug

Section 7 - Maintenance Procedures at Interval 3
(99-999-999) Maintenance Procedures - Overview
(66-010-014) Air Cleaner Element
(66-013-033) Electrical Connection, Engine
(66-017-005) Flexible Hose
(66-021-009-om) Generator, Main
(66-007-002-om) Lubricating Oil and Filters
(66-008-060) Supplemental Cooling Additives (SCA)

Section 8 - Maintenance Procedures at Interval 4
(99-999-999) Maintenance Procedures - Overview
(66-010-014) Air Cleaner Element
(66-001-008-om) Camshaft
(66-008-124) Coolant Plumbing
(66-017-018) Crankcase Ventilation Re-circulator Element
(66-016-010) Engine Mounts
(66-006-063-om) Fuel Filter, NG
(66-016-021-om) Gearbox to Alternator Coupler
(66-016-016) Gearbox Lubricating Oil Filter Element
(66-004-014-om) Push Rods or Tubes
(66-003-011-om) Rocker Lever Cover
(66-004-016-om) Tappet Assembly
(66-010-038) Turbocharger Axial Clearance
(66-010-047) Turbocharger Radial Bearing Clearance

Section 9 - Maintenance Procedures at Top End Overhaul
(99-999-999) Maintenance Procedures - Overview
(66-010-024) Air Leaks, Air Intake and Exhaust System
(66-013-034) Back-up Batteries
(66-013-024) Coil On Plug
(105-019-314) Control Panel Assembly
(66-008-018) Cooling System
(66-002-004-om) Cylinder Head
(66-013-035) Electrical Connections Generator
(66-017-005) Flexible Hose
(66-016-018-om) Flexible Coupling, Generator
(66-006-063-om) Fuel Filter, NG
(66-006-064) Fuel Line Seals, NG
(66-016-019-om-ng) Gearbox
(66-016-021-om) Gearbox to Alternator Coupler
(66-016-017-om-rep) Gearbox Lubricating Oil System
(66-005-225-om) Throttle Shaft Bearings
(66-010-033) Turbocharger

Section 10 - Maintenance Procedures at Intermediate Overhaul
(99-999-999) Maintenance Procedures - Overview
(66-010-001-om) Aftercooler
(66-013-007) Batteries
(66-021-027-om-rep) Bearing, Generator
(66-001-005-om) Bearings, Connecting Rod
(66-001-006-om-rep) Bearings, Main
(66-001-014-om-rep) Connecting Rod
(66-001-074) Connecting Rod Capscrews
(66-008-013-om) Coolant Thermostat
(66-001-058) Cylinder Block Counter Bore
(66-001-028_rep) Cylinder Liner
(66-011-015-om) Exhaust Manifold Heat Shield
(66-011-007_rep) Exhaust Manifold, Dry
(66-016-018-om-rep) Flexible Coupling, Generator
(66-005-042-om) Fuel Regulator, NG
(66-005-044-om) Fuel Shutoff Valve (FSOV), NG
(66-001-055-om) Gear Train Backlash, Front
(66-021-029-om) Generator (Alternator) Windings
(66-007-003-om) Lubricating Oil Cooler
(66-007-031-om) Lubricating Oil Pump
(66-007-039-om) Lubricating Oil Thermostat
(66-001-043-om) Piston
(66-001-047_rep) Piston Rings
(66-004-014-om-rep) Push Rods or Tubes
(66-004-016_rep) Tappet Assembly
(66-010-033) Turbocharger
(66-010-046-om) Turbocharger Oil Supply Line
(66-010-045-om) Turbocharger Oil Drain Line
(66-001-052-om) Vibration Damper, Viscous
(66-008-062-om) Water Pump

Section 11 - Maintenance Procedures at Major Overhaul
(99-999-999) Maintenance Procedures - Overview
(66-001-006_rep) Bearings, Main
(66-001-007_rep) Bearings, Thrust
(66-001-010-om-rep) Camshaft Bushings
(66-001-056_rep) Camshaft Thrust Bearing
(66-001-072-om) Camshaft Intermediate Gear Assembly
(66-010-028) Charge-Air Piping
(66-001-014-om-rep) Connecting Rod
(66-008-086-om-rep) Cooling System Hoses
(66-001-024_rep) Crankshaft Seal, Rear
(66-011-007-om) Exhasut Manifold, Dry
(66-016-019-om-rep) Gearbox
(66-021-009-om-rep) Generator, Main
(66-007-081-om) Lubricating Oil Check Valve
(66-001-046_rep) Piston Cooling Nozzle
(66-001-043-om-rep) Piston
(66-003-009-om) Rocker Lever Assembly
(66-013-020) Starting Motor
(66-001-052-om-rep) Vibration Damper, Viscous

Section 12 - Maintenance Procedures at Early Life Inspection (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-014-011) Emissions Testing
(66-007-059) Lubricating Oil Filter (Centrifugal)
(66-007-002-om) Lubricating Oil and Filters
(66-003-004-om) Overhead Set
(66-013-016-om) Spark Plugs (Non Shielded)
(66-013-024) Coil On Plug

Section 13 - Maintenance Procedures at Interval 2 (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-010-135) Air Filter Dust Collector
(66-021-027-om-ng) Bearing, Generator
(66-014-011) Emissions Testing
(66-007-002-om) Lubricating Oil and Filters
(66-013-016-om) Spark Plugs (Non Shielded)

Section 14 - Maintenance Procedures at Interval 3 (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-013-033) Electrical Connection, Engine
(66-017-005) Flexible Hose
(66-016-019-om-pwgn) Gearbox
(66-021-009-om) Generator, Main
(66-003-004-om) Overhead Set

Section 15 - Maintenance Procedures at Interval 4 (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-010-014) Air Cleaner Element
(66-008-086-om) Cooling System Hoses
(66-003-001) Crankcase Breather (External)
(66-017-018) Crankcase Ventilation Re-circulator Element
(66-006-063-om) Fuel Filter, NG
(66-005-233) Fuel Analysis
(66-010-038) Turbocharger Axial Clearance
(66-010-047) Turbocharger Radial Bearing Clearance

Section 16 - Maintenance Procedures at Top End Overhaul (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-010-024) Air Leaks, Air Intake and Exhaust System
(66-010-014) Air Cleaner Element
(66-001-008-om) Camshaft
(66-008-124) Coolant Plumbing
(66-002-004-om) Cylinder Head
(66-013-035) Electrical Connections Generator
(66-016-010) Engine Mounts
(66-016-018-om) Flexible Coupling, Generator
(66-017-005) Flexible Hose
(66-006-063-om) Fuel Filter, NG
(66-016-021-om) Gearbox to Alternator Coupler
(66-016-016) Gearbox Lubricating Oil Filter Element
(66-004-014-om) Push Rods or Tubes
(66-003-011-om) Rocker Lever Cover
(66-004-016-om) Tappet Assembly

Section 17 - Maintenance Procedures at Intermediate Overhaul (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-010-001-om) Aftercooler
(66-013-034) Back-up Batteries
(66-001-005-om) Bearings, Connecting Rod
(66-013-024) Coil On Plug
(105-019-314) Control Panel Assembly
(66-008-018) Cooling System
(66-001-028_rep) Cylinder Liner
(66-006-064) Fuel Line Seals, NG
(66-005-042-om) Fuel Regulator, NG
(66-005-044-om) Fuel Shutoff Valve (FSOV), NG
(66-016-019-om-ng) Gearbox
(66-016-018-om-rep) Flexible Coupling, Generator
(66-007-003-om) Lubricating Oil Cooler
(66-001-047_rep) Piston Rings
(66-004-014-om-rep) Push Rods or Tubes
(66-004-016_rep) Tappet Assembly
(66-005-225-om) Throttle Shaft Bearings
(66-010-033) Turbocharger

Section 18 - Maintenance Procedures at Major Overhaul (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-013-007) Batteries
(66-021-027-om-rep) Bearing, Generator
(66-001-006_rep) Bearings, Main
(66-001-007_rep) Bearings, Thrust
(66-001-010-om) Camshaft Bushings
(66-001-056_rep) Camshaft Thrust Bearing
(66-001-014-om) Connecting Rod
(66-001-074) Connecting Rod Capscrews
(66-008-013-om) Coolant Thermostat
(66-001-024_rep) Crankshaft Seal, Rear
(66-001-058) Cylinder Block Counterbore
(66-011-015-om) Exhaust Manifold Heat Shield
(66-011-007-om) Exhaust Manifold, Dry
(66-016-018-om-rep) Flexible Coupling, Generator
(66-001-055-om) Gear Train Backlash, Front
(66-021-029-om-rep) Generator (Alternator) Windings
(66-007-081-om) Lubricating Oil Check Valve
(66-007-031_rep) Lubricating Oil Pump
(66-007-039-om) Lubricating Oil Thermostat
(66-001-046_rep) Piston Cooling Nozzle
(66-001-043-om-rep) Piston
(66-010-045-om) Turbocharger Oil Drain Line
(66-010-046-om) Turbocharger Oil Supply Line
(66-001-052-om) Vibration Damper, Viscous
(66-008-062-om) Water Pump

Section 19 - Maintenance Procedures at Complete Overhaul (Low BTU Only)
(99-999-999) Maintenance Procedures - Overview
(66-010-001-om-rep) Aftercooler
(66-001-010-om-rep) Camshaft Bushings
(66-001-056_rep) Camshaft Thrust Bearing
(66-001-008-om-rep) Camshaft
(66-001-072-om) Camshaft Intermediate Gear Assembly
(66-001-014-om-rep) Connecting Rod
(66-008-086-om-rep) Cooling System Hoses
(66-016-019-om-rep) Gearbox
(66-021-009-om-rep) Generator, Main
(66-003-009-om) Rocker Lever Assembly
(66-013-020) Starting Motor
(66-001-052-om-rep) Vibration Damper, Viscous

Section A - Adjustment, Repair, and Replacement
(66-000-006) Engine Storage - Short Term
(66-007-009) Lubricataing Oil Dipstick
(66-012-022) Air Starting Motor

Section D - System Diagrams
(66-200-999) System Diagrams - Overview
(66-200-001) Flow Diagram, Fuel System
(66-200-002) Flow Diagram, Lubricating Oil System
(66-200-003) Flow Diagram, Cooling System
(66-200-005) Flow Diagram, Exhaust System
(66-200-009) Crankcase Ventilation

Section L - Service Literature
(66-205-001-om) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International

Section ES - Engine Storage
(99-000-005-om) Engine Storage - Long Term

Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troublershooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(4021313-t024-om) Coolant Temperature Below Normal
(4021313-t026-om) Coolant Temperature Above Normal
(4021313-t033-om) Engine Acceleration or Response Poor
(4021313-t045-om) Engine Difficult to Start or Will Not Start
(4021313-t057-om) Engine Power Output Low
(4021313-t062-om) Engine Runs Rough or Misfires
(4021313-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(4021313-t066-om) Engine Speed Surges at Low or High Idle
(4021313-t072-om) Engine Starts But Will Not Keep Running
(4021313-t073-om) Engine Transient Response Poor
(4021313-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(4021313-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(4021313-t080-om) Engine Will Not Reach Rated Speed (RPM)
(4021313-t081-om) Engine Will Not Shut Off
(4021313-t087-om) Fuel Consumption Excessive
(4021313-t105-om) Lubricating Oil Pressure Low
(4021313-t130-om) Load Unstable Due to Fuel
(4021313-t131-om) Fail to Start Due to Fuel

Section V - Maintenance Specifications