Perkins New 1000 Series And 1104 Series Workshop Manuals PDF

This workshop manual has been written to provide assistance in the service and overhaul of Perkins New 1000 Series engines. For overhaul procedures the assumption is made that the engine is removed from the application.
The engine conforms with USA (EPA/CARB) stage 1 and EEC stage 1 emissions legislation for agricultural and industrial applications.
These workshop manuals come in PDf format, includes 220 and 370 pages, all pages are printable and readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

This set covers these PDF workshop manuals:
- Perkins 1104 Series Workshop Manual Torubleshooting - 220 pages.
- Perkins New 1000 Series Models AJ to AS and YG to YK Workshop Manual - 370 pages.

Manual covers:
- 4 cylinder, naturally aspirated, and turbocharged diesel engines for agricultural and industrial use;
- 4 and 6 cylinder diesel engines for industrial and agricultureal applications.

Chapters (Workshop Manual):

• 1 General information
  • Introduction
  • Engine views
  • Engine identification
  • Safety precautions
  • Viton seals
  • Engine lift equipment
  • POWERPART recommended consumable products
• 2 Specifications
  • Basic engine data
  • Data and dimensions
  • Thread sealant
  • Standard torque tensions
  • Specific torque tensions
  • Compression test data
• 3 Cylinder head assembly
  • Genral description
  • Rocker cover
  • Rocker assembly
  • Valve tip clearances
  • Valve springs
  • Manifolds
  • Cylinder head assembly
  • Valves and valve springs
  • Valve guides
  • Cylinder head
• 4 Piston and connecting rod assemblies
  • General description
  • Big end bearing
  • Piston and connecting rod
  • Piston rings
  • Piston and connecting rod assembly
  • Piston and piston rings
  • Connecting rod
  • Partially finished small end bush
  • Piston cooling jets
• 5 Crankshaft assembly
  • General description
  • Crankshaft pulley
  • Crankshaft pulley and damper
  • Rear oil seal assembly
  • Thrust washers
  • Main bearings
  • Crankshaft
  • Balancer unit
• 6 Timing case and drive assembly
  • General decription
  • Timing case cover
  • Front oil seal
  • Idler gear and hub
  • Idler gear and hub for the compressor
  • Fuel pump gear
  • Camshaft gear
  • Crankshaft gear
  • Timing case
  • Camshaft and tappets
• 7 Cylinder block assembly
  • General description
  • Cylinder block
  • Cylinder liner
  • Cylinder bore, engine types AR and AS
• 8 Engine timing
  • General description
  • Engine timing
• 9 Aspiration system
  • General description
  • Turbocharger
  • Turbocharger faults
  • List of possible causes
  • Open engine breather
  • Closed engine breather
• 10 Lubrication system
  • General description - four cylinder engine lubrication system
  • General secription - six cylinder enigne lubrication system
  • Filter canister
  • Filter head
  • Sump
  • Oil strainer and suction pipe
  • Lubricating oil pump
  • Lubricating oil pump idler gear shaft
  • Relief valve
  • Flexible oil pipes
• 11 Fuel system
  • General description
  • Cald start advance unit
  • Typical fuel system
  • Fuel filters
  • Fuler filters element
  • Atomisers
  • Fuel lift pump
  • Bosch injection pump
  • Lucas/Delphi DP 200 Series fuel injection pump
  • Stanadyne fuel injection pump
  • Air in the fuel system
• 12 Cooling system
  • General description
  • Thermostats
  • Coolant pump - early gear driven pumps
  • Coolant pump - latest gear driven pumps
  • Coolant pump - belt driven
  • Fan
  • Fan drive (engines with gear driven coolant pumps)
  • Lubricating oil cooler
  • Intercoolers
  • Horizontally mounted intercooler
  • Vartically mounted intercooler
• 13 Flywheel and housing
  • General description
  • Flywheel
  • Ring gear
  • Flywheel housing
• 14 Electrical equipment
  • Alternators
  • Starter motors
  • Starting aids
• 15 Auxiliary equipment
  • Bendix Compressor
  • Knorr-Bremse compressor
  • Power Steering pump
  • Adaptor for a hydraulic pump or a steering pump with a splined drive
  • Exhauster
• 16 Special tools
  • List of special tools

Table of Contents (Workshop Manual Troubleshooting):
Troubleshooting Section
Electronic Troubleshooting
Programming Parameters
System Configuration Parameters
Troubleshooting without a Diagnostic Code
Troubleshooting with a Diagnostic Code
Troubleshooting with an Event Code
Diagnostic Functional Tests
Index Section