On our site, you have the opportunity to purchase a PDF version the set of the manuals for Perkins Industrial Engine 1106 (D) series via instant download.
In addition, this manual contains complete instructions for operating, setting up, preventative maintenance and repair of Perkins industrial engine 1106 series. Below you can read the detailed contents of the service manual.
This set of manuals contains next maintenance instructions:
1. Perkins Operation and Maintenance Manual 1106D Industrial Engine.
2. Perkins 1106 Series Workshop Manual 6 cylinder turbocharged diesel engine for agricultural and industrial use.
3. Schematic.
4. Operation and Maintenance Manuals on Spanish.
This complect provides a basic overview of each major component and system, as well as recommendations for removing, cleaning, checking, replacing, repairing and installing, and troubleshooting mechanical problems. The manual also contains instructions for maintenance and operation, diagrams, pictures and schemes for Perkins industrial engine 1106 series. The manuals were written primarily for those servicing and repairing the engine. In addition, this set contains all the instructions with step-by-step recommendations and pictures necessary for operators and users.
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CONTENTS:
- Operation and Maintenance section
- 0. Foreword
- 1. Safety Section
- Safety Messages
- General Hazard Information
- Burn Prevention
- Fire Prevention and Explosion Prevention
- Crushing Prevention and Cutting Prevention
- Mounting and Dismounting
- High Pressure Fuel Lines
- Before Starting Engine
- Engine Starting
- Engine Stopping
- Electrical System
- Engine Electronics
- 2. Product Information Section
- General Information
- Model Views
- Product Identification Information
- 3. Operation Section
- Lifting and Storage
- Gauges and Indicators
- Features and Controls
- Engine Diagnostics
- Engine Starting
- Engine Operation
- Engine Stopping
- Cold Weather Operation
- 4. Maintenance Section
- Refill Capacities
- Maintenance Interval Schedule
- 5. Warranty Section
- Warranty Information
- 6. Index Section
- Troubleshooting Sections
- 1. Electronic Troubleshooting
- System Overview
- Glossary
- Electronic Service Tools
- Indicator Lamps
- Replacing the ECM
- Self-Diagnostics
- Sensors and Electrical Connectors
- Engine Wiring Information
- ECM Harness Connector Terminals
- 2. Programming Parameters
- Programming Parameters
- Test ECM Mode
- ECM Snapshot
- Factory Passwords
- Factory Passwords Worksheet
- Flash Programming
- Injector Trim File
- Mode Switch Setup
- Throttle Setup
- Multiposition Switch Setup
- 3. Customer Specified Parameters
- Customer Specified Parameters
- Customer Specified Parameters Table
- Customer Specified Parameters Worksheet
- 4. System Configuration Parameters
- System Configuration Parameters
- 5. Troubleshooting without a Diagnostic Code
- Alternator Noise
- Alternator Will Not Charge
- Battery
- Can Not Reach Top Engine RPM
- Coolant in Engine Oil
- Coolant Temperature Is Too High
- ECM Will Not Accept Factory Passwords
- ECM Will Not Communicate with Other Systems or Display Modules
- Electronic Service Tool Will Not Communicate with ECM
- Engine Cranks But Will Not Start
- Engine Has Early Wear
- Engine Misfires, Runs Rough or Is Unstable
- Engine Oil in Cooling System
- Engine Speed Does Not Change
- Engine Stalls at Low RPM
- Engine Vibration
- Engine Will Not Crank
- Excessive Black Smoke
- Excessive Engine Oil Consumption
- Excessive Fuel Consumption
- Excessive Valve Lash
- Excessive White Smoke
- Intake Air Temperature Is Too High
- Intermittent Engine Shutdown
- Intermittent Low Power or Power Cutout
- Low Engine Oil Pressure
- Low Power/Poor or No Response to Throttle
- Mechanical Noise (Knock) in Engine
- Noise Coming from Cylinder
- 6. Troubleshooting with a Diagnostic Code
- Diagnostic Code Cross Reference
- No Diagnostic Codes Detected
- CID 0001 FMI 02
- CID 0001 FMI 05
- CID 0001 FMI 06
- CID 0001 FMI 07
- CID 0002 FMI 02
- CID 0002 FMI 05
- CID 0002 FMI 06
- CID 0002 FMI 07
- CID 0003 FMI 02
- CID 0003 FMI 05
- CID 0003 FMI 06
- CID 0003 FMI 07
- CID 0004 FMI 02
- CID 0004 FMI 05
- CID 0004 FMI 06
- CID 0004 FMI 07
- CID 0005 FMI 02
- CID 0005 FMI 05
- CID 0005 FMI 06
- CID 0005 FMI 07
- CID 0006 FMI 02
- CID 0006 FMI 05
- CID 0006 FMI 06
- CID 0006 FMI 07
- CID 0041 FMI 03
- CID 0041 FMI 04
- CID 0091 FMI 02
- CID 0091 FMI 03
- CID 0091 FMI 04
- CID 0091 FMI 08
- CID 0100 FMI 03
- CID 0100 FMI 04
- CID 0100 FMI 10
- CID 0110 FMI 03
- CID 0110 FMI 04
- CID 0168 FMI 00
- CID 0168 FMI 01
- CID 0168 FMI 02
- CID 0172 FMI 03
- CID 0172 FMI 04
- CID 0190 FMI 08
- CID 0247 FMI 09
- CID 0247 FMI 12
- CID 0253 FMI 02
- CID 0261 FMI 11
- CID 0262 FMI 03
- CID 0262 FMI 04
- CID 0268 FMI 02
- CID 0342 FMI 08
- CID 0526 FMI 05
- CID 0526 FMI 06
- CID 0526 FMI 07
- CID 0774 FMI 02
- Systems Operation Section
- 1. General Information
- Introduction
- 2. Engine Operation
- Basic Engine
- Air Inlet and Exhaust System
- Cooling System
- Lubrication System
- Electrical System
- Cleanliness of Fuel System Components
- Fuel Injection
- Electronic Control System
- Power Sources
- Glossary of Electronic Control Terms
- Testing and Adjusting Section
- 1. Fuel System
- Fuel System - Inspect
- Air in Fuel - Test
- Finding Top Center Position for No. 1 Piston
- Fuel Injection Timing - Check
- Fuel Quality - Test
- Fuel System - Prime
- Gear Group (Front) - Time
- 2. Air Inlet and Exhaust System
- Air Inlet and Exhaust System - Inspect
- Turbocharger - Inspect
- Compression - Test
- Engine Valve Lash - Inspect/Adjust
- Valve Depth - Inspect
- Valve Guide - Inspect
- 3. Lubrication System
- Engine Oil Pressure - Test
- Engine Oil Pump - Inspect
- Excessive Bearing Wear - Inspect
- Excessive Engine Oil Consumption - Inspect
- Increased Engine Oil Temperature - Inspect
- 4. Cooling System
- Cooling System - Check
- Cooling System - Inspect
- Cooling System - Test
- Engine Oil Cooler - Inspect
- Water Temperature Regulator - Test
- Water Pump - Inspect
- 5. Basic Engine
- Piston Ring Groove - Inspect
- Connecting Rod - Inspect
- Cylinder Block - Inspect
- Cylinder Head - Inspect
- Piston Height - Inspect
- Flywheel - Inspect
- Flywheel Housing - Inspect
- Gear Group - Inspect
- Vibration Damper - Check
- 6. Electrical System
- Alternator - Test
- Battery - Test
- V-Belt - Test
- Charging System - Test
- Electric Starting System - Test
- Glow Plugs - Test
- 7. Index Section
- Index
- Specifications Section
- Engine Design
- Fuel Injection Lines
- Fuel Injection Pump
- Fuel Injectors
- Fuel Transfer Pump
- Fuel Filter Base
- Fuel Priming Pump
- Lifter Group
- Rocker Shaft
- Valve Mechanism Cover
- Cylinder Head Valves
- Cylinder Head
- Turbocharger
- Inlet Manifold
- Exhaust Manifold
- Camshaft
- Camshaft Bearings
- Engine Oil Filter Base
- Engine Oil Cooler
- Engine Oil Pump
- Engine Oil Pressure
- Engine Oil Pan
- Engine Oil Bypass Valve
- Crankcase Breather
- Water Temperature Regulator and Housing
- Water Pump
- Cylinder Block
- Crankshaft
- Crankshaft Seals
- Vibration Damper and Pulley
- Connecting Rod Bearing Journal
- Main Bearing Journal
- Connecting Rod
- Piston and Rings
- Piston Cooling Jet
- Front Housing and Covers
- Gear Group (Front)
- Flywheel
- Flywheel Housing
- Engine Lifting Bracket
- Alternator
- Starter Motor
- Coolant Temperature Sensor
- Fuel Pressure Sensor
- Engine Oil Pressure Sensor
- Boost Pressure Sensor
- Inlet Manifold Temperature Sensor
- Crankshaft Position Sensor
- Electronic Control Module
- Glow Plugs
- Index
- Disassembly and Assembly Section
- Fuel Priming Pump - Remove and Install
- Fuel Filter Base - Remove and Install (Secondary Fuel Filter)
- Fuel Transfer Pump - Remove
- Fuel Transfer Pump - Install
- Fuel Injection Lines - Remove
- Fuel Injection Lines - Install
- Fuel Manifold (Rail) - Remove and Install
- Fuel Injection Pump - Remove
- Fuel Injection Pump - Install
- Fuel Injection Pump Gear - Remove
- Fuel Injection Pump Gear - Install
- Electronic Unit Injector - Remove
- Electronic Unit Injector - Install
- Turbocharger - Remove
- Turbocharger - Disassemble
- Turbocharger - Assemble
- Turbocharger - Install
- Wastegate Solenoid - Remove and Install
- Exhaust Manifold - Remove and Install
- Exhaust Elbow - Remove and Install
- Inlet Manifold - Remove and Install
- Inlet and Exhaust Valve Springs - Remove and
- Install
- Inlet and Exhaust Valves - Remove and Install
- Engine Oil Filter Base - Remove and Install
- Engine Oil Cooler - Remove
- Engine Oil Cooler - Install
- Engine Oil Relief Valve - Remove and Install
- Engine Oil Pump - Remove
- Engine Oil Pump - Install
- Water Pump - Remove
- Water Pump - Install
- Water Temperature Regulator - Remove and Install
- Flywheel - Remove
- Flywheel - Install
- Crankshaft Rear Seal - Remove
- Crankshaft Rear Seal - Install
- Crankshaft Wear Sleeve (Rear) - Remove and Install
- Flywheel Housing - Remove and Install
- Vibration Damper and Pulley - Remove
- Vibration Damper and Pulley - Install
- Crankshaft Front Seal - Remove and Install
- Crankshaft Wear Sleeve (Front) - Remove and Install
- Front Cover - Remove and Install
- Gear Group (Front) - Remove and Install
- Idler Gear - Remove
- Idler Gear - Install
- Housing (Front) - Remove
- Housing (Front) - Install
- Accessory Drive - Remove and Install
- Crankcase Breather - Remove
- Crankcase Breather - Install
- Valve Mechanism Cover - Remove and Install
- Valve Mechanism Cover Base - Remove and Install
- Rocker Shaft and Pushrod - Remove
- Rocker Shaft - Disassemble
- Rocker Shaft - Assemble
- Rocker Shaft and Pushrod - Install
- Cylinder Head - Remove
- Cylinder Head - Install
- Lifter Group - Remove and Install
- Camshaft - Remove and Install
- Camshaft Gear - Remove and Install
- Camshaft Bearings - Remove and Install
- Engine Oil Pan - Remove
- Engine Oil Pan - Install
- Piston Cooling Jets - Remove and Install
- Pistons and Connecting Rods - Remove
- Pistons and Connecting Rods - Disassemble
- Pistons and Connecting Rods - Assemble
- Pistons and Connecting Rods - Install
- Connecting Rod Bearings - Remove (Connecting rods in position)
- Connecting Rod Bearings - Install (Connecting rods in position)
- Crankshaft Main Bearings - Remove and Install (Crankshaft in position)
- Crankshaft - Remove
- Crankshaft - Install
- Crankshaft Timing Ring - Remove and Install
- Crankshaft Gear - Remove and Install
- Bearing Clearance - Check
- Crankshaft Position Sensor - Remove and Install
- Coolant Temperature Sensor - Remove and Install
- Engine Oil Pressure Sensor - Remove and Install
- Position Sensor (Fuel Injection Pump) - Remove and Install
- Fuel Pressure Sensor - Remove and Install
- Boost Pressure Sensor - Remove and Install
- Inlet Air Temperature Sensor - Remove and Install
- Glow Plugs - Remove and Install
- Alternator Belt - Remove and Install
- Fan - Remove and Install
- Fan Drive - Remove and Install
- Electronic Control Module - Remove and Install
- ECM Mounting Bracket - Remove and Install
- Alternator - Remove
- Alternator - Install
- Electric Starting Motor - Remove and Install
- Index
- Schematics
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