Kobelco CK2500-II, CKE2500-II Crawler Crane Shop Manual PDF

This shop manual provides instructions for troubleshooting and repair, descriptions of service procedures for Kobelco crawler cranes CK2500-II and CKE2500-II.
Shop manual helps to designate symptoms, with which you can identify the problem, to find the most probable causes and follow the instructions to repair the problem is solved.
This manual comes in PDF format, includes 608 pages. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly. Working with this manual, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

Models covered:
CK2500-2 (CK2500-II)
CKE2500-2 (CKE2500-II)

Book Code: S5JD00002ZE03

Contents:

• 1. Specification
  • 1.1 CK2500-II Specification
  • 1.2 CKE2500-II Specification
• 2. Maintenance Standards Test Procedures
  • 2.1 Maintenance Standard
  • 2.2 Performance Standard And Test Procedure
• 3. General Work Standard
  • 3.1 Tightening Torque Of Capscrews And Nuts
  • 3.2 Standard Parts
  • 3.3 Conversion Table
• 4. Power Train
  • 4.1 Intriduction
  • 4.2 Engine
  • 4.3 Pump Drive Assembly
• 5. Hydraulic System
  • 5.1 Location Of Main Hydraulic Components
  • 5.2 Hydraulic Circuits And Components
  • 5.3 Hydraulic System
  • 5.4 Valves
• 6. Hoist System
  • 6.1 Apparatus And Location Of Components
  • 6.2 Construction And Function
  • 6.3 Drum Lock
  • 6.4 Winch Assembly
  • 6.5 Brake Pedal
  • 6.6 Bleeding Air From Brake Circuit
• 7. Boom Hoist System
  • 7.1 Apparatus And Location Of Components
  • 7.2 Construction And Function
  • 7.3 Boom Drum Lock
  • 7.4 Drum And Reduction Unit
• 8. Swing System
  • 8.1 Apparatus And Location Of Components
  • 8.2 Construction And Function
  • 8.3 Swing Reduction Unit
  • 8.4 Swing Bearing
  • 8.5 Swing Lock
• 9. Propel System
  • 9.1 Apparatus And Location Of Components
  • 9.2 Construction And Function
  • 9.3 Propel Reduction Unit
  • 9.4 Adjustment
• 10. Electric System
  • 10.1 Electrical Wiring Schematic
  • 10.2 Connector List
  • 10.3 Arrangement Of Electrical Part
  • 10.4 Electrical Part
  • 10.5 Pressure Switch (Control Pressure Cut & Free Fall)
  • 10.6 Pressure Sensor
  • 10.7 Relay Box (GG24E00024F1)
  • 10.8 Left Side Stand Panel (With Free Fall)
  • 10.9 Bypass Switch Panel
  • 10.10 Troubleshooting Of Exhaust Gas Third Regulation Engine
• 11. Load Safety Device
  • 11.1 Part Names And Function
  • 11.2 Preparation For Use
  • 11.3 Turn The Power On
  • 11.4 Upgrading Programs
  • 11.5 Status Check
  • 11.6 Adjustments
  • 11.7 Error Code (Abnormality Detection) And Countermeasures
  • 11.8 Control Output
  • 11.9 Releases
  • 11.10 Mechanical Specification
  • 11.11 External Dimensions
  • 11.12 Electric Schematic Disgram
  • 11.13 Controller Malfunction Emergency Measures
  • 11.14 Load Safety Device Check Procedures
• 12. Gauge Cluster
  • 12.1 Configuration Of Display
  • 12.2 Priority
  • 12.3 Status Display
  • 12.4 Fault Log Display
• 13. Total Controller
  • 13.1 Arrangement Of Total Controller
  • 13.2 Composition Of System
  • 13.3 Function Of Total Controller
  • 13.4 Total Controller (Hardware)
  • 13.5 Adjustment Of Total Controller
• 14. Air Conditioner
  • 14.1 Operation Items
  • 14.2 Safety Monitor Functions
  • 14.3 Disassembly And Assembly Procedure
  • 14.4 Operational Precautions
  • 14.5 Inspection And Maintenance
  • 14.6 Electric System Schematic
• 15. Translifter System
  • 15.1 Location Of Main Components
  • 15.2 Construction And Working Principle
  • 15.3 Working Principle
  • 15.4 Remote Control Switch
• 16. Jib Hoist System
  • 16.1 Apparatus And Location Of Components
  • 16.2 Construction And Function
  • 16.3 JIB Drum Lock