Deutz Agroplus 60 70 80 Workshop Manual PDF

This workshop manual contains all general information relating to our tractor range, and in particular it highlights the inspection, overhauling and adjustment procedures as well as the main instructions for dismantling and reassembling operations.
Workshop manual is a natural summary for the mechanic who has attended the vocational training and specialization courses, which are held every year at our Service School, to permit him to perform a precise and qualified work on tractor.
Its contents are therefore an exhaustive reference book for the experienced mechanic who desires to refresh his memory on the sequence of the operations to be done. It is then good practice for every authorized dealer mechanic to have at his disposal this publication, so that it may be consulted quickly when necessary.
This workshop manual comes in PDF format. To view the information you must have the program Adobe Reader. Working with the program, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

Contents:

• Tractor configurations AGROPLUS 60 - 70 - 80
• Dimensions and weights
• Prescribed lubricants and capacities
• Conversion tables
• Parts
• 1 - ENGINE
• 2 - CLUTCH
  • Gearshift clutch
  • General specifications
  • Cecking clutch
  • Adjusting clutch control pedal
  • Bleeding air from the hydraulic circuit
  • Stripping the slave cylinder
  • Stripping the master cylinder
  • Diagnosing malfunctions
  • POWERSHIFT unit, general specifications
  • POWERSHIFT unit detach from the gear box
  • Assembly of POWERSHIFT unit
  • Re-assembly of the POWERSHIFT unit
  • Fitting the oil manifolds of the POWERSHIFT unit
  • Diagnosing malfunctions
• 3 - TRANSMISSION
  • General specifications
  • Technical specifications
  • Speed change configurations
  • Section through transmission
  • Section through transmission with POWERSHIFT unit
  • Separating the front gearbox from the engine
  • Dismantling the gearbox
  • Removal of the gearbox input and P.T.O. shafts
  • Separating the POWERSHIFT unit from the gearbox
  • Removal of the gear train positioned in the front gearbox
  • Disassembly of the inversor control rods and forks
  • Dismantling of the gearchange rod and fork assembly
  • Dismantling of the gearchange selector rods and forks assembly
  • Removal of the shaft with the actuator for engagement/disengagement of the front-wheel drive
  • Removal of the range gear shaft
  • Examining parts removed
  • Adjusting play of the gearbox shafts by means of the thrust plates on the mini/inversor shaft and the secondary shaft
  • Warnigns related to assembly of the gears of the P.T.O. unit, the range reduction unit and synchronised P.T.O. shaft
  • Assembly of the P.T.O
  • Installation of the range reduction unit, the gear for the front-wheel drive shaft and the parking brake discs
  • Points where sealant is to be used
  • Tightening torques
  • Bevel drive adjustment
  • Servicing operations
  • Rear power take-off
  • P.T.O. clutch
  • Technical specifications
  • Correct positions of P.T.O. sensors and cables
  • Clutch inspection
  • Checking clutch hydraulic pressures
  • Checking the end-play of the front shaft of the P.T.O. clutch
  • Renewal of the rear P.T.O. clutch
  • Main operations for removal of the rear P.T.O. unit
  • Diagnosing malfunctions
• 4 - AXLES
  • Rear axle
  • Installing the rear half-shafts
  • Removal and disassembly of the epicyclic reduction unit
  • Fitting lateral stub axles of the wheel
  • 2WD extendible axle
  • Removing the axle from the front support
  • Centre steering lever
  • Wheel hub
  • End float adjustment
  • Front-wheel drive
  • Specifications
  • Epicyclic reduction unit
  • Side hubs
  • Tightening torques
  • Adjusting bevel gears
  • Adjustment of the internal control of the mechanical differential lock
  • Installing the differential assembly into the drive axle
  • Diagnosing malfunctions
• 5 - VEHICLE
  • Brakes - General information
  • Hydraulic pump
  • Assembly of brake master cylinder
  • Checking the front brake disks on 2WD and 4WD front axles and the rear brake disks
  • Adjusting service brake pedals
  • Correct installation of inspection cover for parking brake discs
  • Checking parking brake pads
  • Bleeding air from the brake hydraulic system
  • “Separate Brakes” valve
  • Diagnosing malfunctions
  • Hydraulic lift with “load sensing”
  • Installing the lift and front cover plate of the gearbox
  • Lift mechanism
  • Checking the safety valves
  • Checking the protrusion of the non-return valve
  • Adjusting the lift
  • Lift hydraulic circuit
  • Sensing arm assemblyMontaggio dell'organo sensibile
  • Power-lift distributor valve spring setting specifications
  • Electronic lift
  • Control panel
  • Control level or depth control knob
  • Mix position/draft control
  • Lowering speed control knob
  • Maximum lift height control knob
  • Up/Down control switch
  • Up control
  • Control/Float mode
  • Lift status indicator light
  • Remote pushbuttons for lift operation from ground
  • Lift operation
  • List of electronic lift tests
  • Precautions for electronic equipment
  • Checking the electronics system
  • Checking mechanical components
  • Front hydraulic liftSollevatore idraulico anteriore
  • Hydraulic accumulator and antishock valve for front lift
  • Front power take-off - General information
  • Section of the P.T.O.
  • Fitting the "RING-FEEDER" rings
  • Checking the clutch
  • Diagnosing malfuntions
  • Spring specifications
• 6 - CONTROLS
  • Hydrostatic steering
  • Inspections and checks
  • Steering pump
  • Directional control valve
  • Check the setting of the pressure relief valve
  • Bleeding the hydraulic circuit
  • Assembly of orbital pump unit
  • Teering wheel shaft and steering cylinders
  • Instructions for the hydrostatic steering distributor assembly
  • Diagnosing malfuntions
  • Mechanical controls
  • Electro-hydraulic controls
  • Front P.T.O. clutch engagement control
  • Rear P.T.O. clutch engagement control
  • Differential lock engagement control
  • Front-wheel drive engagement control
  • Rear P.T.O. engagement control
  • Gearbox
  • Front and rear lift
  • Hydraulic circuit diagram
  • Solenoid valve - Specifications
  • Adjustment of front and rear differential lock control
• 7 - BODYWORK
  • Platform
  • Cab - General information
  • Cab air filter
  • Screen wash
  • Screen wipers (front and rear)
  • Removing the driving platform complete with cab
  • Breakage of the top hood release cable
  • High visibility cab roof
• 8 - SYSTEMS
  • Ventilation
  • Heating System
  • Air conditioning unit for cabs
  • Operation and maintenance of the air-conditioning system
  • Water dripping from the points at which condensate drain lines are connected to the conditioning unit
  • Checking system
  • System safety elements
  • Temperature regulation
  • Charging the system
  • Filling the metering unit
  • Refilling the system with oil
  • Verifying operation of the system after recharging
  • Directions for tightening air conditioning system pipeline fittings
  • Diagnosing malfuntions
  • Hydraulic system
  • Oil filters
  • Hydraulic pumps
  • Checking the relief valves of the hydraulic lift system
  • Stripping the hydraulic pump
  • Auxiliary hydraulic spool valves
  • Checking the pressure relief valve setting
  • Checking the operating pressure
  • Conversion of auxiliary spool valves from double acting to single acting operation
  • Checking the surface of the valve spools
  • Trailer hydraulic braking system
  • Use of the tractor with CUNA 341/01 hydraulic trailer braking
  • Installing the hydraulic braking valve for trailers equipped with “safety brake” ( ITALIAN version)
  • Electrical system AGROPLUS 60 (up serial number1017) - 70 (up serial number 2773) - 80
  • Electrical system AGROPLUS 60 (under serial number 1016) - 70 (under serial number 2772)
  • Jump start utilizing another battery
  • Recharge system
  • Heating system
  • Starting system
  • Ignition key
  • Ventilation control
  • Push button control
  • Beacon push button
  • Work ligths
  • 2-Speed windscreen wiper switch
  • Relay
  • Electronic flasher unit
  • Switch controlling
  • Switch controlling: differential lock - P.T.O. clutch - 4RM - 540 1000 rpm/min P.T.O. speed selector - Economy P.T.O. - Live P.t.o. - electric starter System
  • Switch for emergency brake
  • Fuse box
  • Instrument panel with digital display
  • Operation of the broken belts alarm control unit
  • Engine stop operation with a type 2MH engine control unit
  • Electrical wiring
• 9 - APPENDIX
  • Power lift tester version 1.24a