Cummins Engine QSM11 Maintenance Manual

Repair manual Cummins Engine QSM11 provides detailed service information, operation and maintenance manual, special instructions for repair and maintenance, specifications, electrical diagrams, service documentation, and other additional information which is presented specifically for engines company Cummins.
All technical documentation in the manual Cummins Engine QSM11 are provided in PDF.
Electronic product Cummins Engine QSM11 is designed to work on a personal computer, has been tested with Microsoft Internet Explorer.
Program Cummins Engine QSM11 supports English.
Service manual Cummins Engine QSM11 is a system of care in operation and maintenance of engines, which allows you to perform diagnostic tests, identify and solve your problem and inaccuracies.

Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om-ind) About the Manual
(99-204-003-om-ind) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-ind) General Safety Instructions
(99-204-007-om-ind) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(35-100-001-om-ind) Engine Identification
(35-100-002-om-ind) Engine Diagrams

Section 1 - Operating Instructions
(99-101-999-om-ind) Operating Instructions - Overview
(35-101-014-om-ind) Normal Starting Procedure
(101-101-004) Cold Weather Starting
(101-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-ind) Operating the Engine
(99-101-008-om-ind) Engine Operating Range
(99-101-009-om-ind) Engine Shutdown
(35-101-007-om-ind) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)

Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(35-102-004) Tool Requirements
(35-102-002-om-ind) Maintenance Schedule
(99-102-001) Maintenance Record Form

Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(99-103-002) Drive Belts
(99-003-018) Crankcase Breather Tube
(99-006-043) Fuel-Water Separator
(99-007-043-om-ind) Lubricating Oil Level
(99-008-040) Fan, Cooling
(99-008-066) Coolant Level
(99-010-028) Charge-Air Piping
(99-010-059) Air Cleaner Restriction
(99-012-021) Air Tanks and Reservoirs

Section 4 - Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-ind) Fuel Filter (Spin-On Type)
(35-007-002-om-ind) Lubricating Oil and Filters
(35-008-006-om-ind) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-019-043-om-ind) Engine Wiring Harness

Section 5 - Maintenance Procedures at 1500 Hours or 1 Year
(99-999-999) Maintenance Procedures - Overview
(99-000-009) Engine Steam Cleaning
(35-003-004-om-ind) Overhead Set
(35-008-049-om-ind) Radiator Shutter Assembly
(35-008-062-om-ind) Water Pump
(99-008-086) Cooling System Hoses
(00-010-013) Air Cleaner Assembly (Engine-Mounted)
(35-010-024-om-ind) Air Leaks, Air Intake and Exhaust Systems
(35-010-033-om-ind) Turbocharger
(99-010-059) Air Cleaner Restriction
(99-013-007) Batteries
(101-016-010) Engine Mounts

Section 6 - Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedures - Overview
(99-001-052) Vibration Damper, Viscous
(35-008-018-om-ind) Cooling System
(35-008-030-om-ind) Fan Drive Idler Pulley Assembly
(35-008-036-om-ind) Fan Hub, Belt Driven
(35-010-033-om-ind) Turbocharger
(99-012-015) Air Compressor Discharge Lines

Section A - Adjustment, Repair, and Replacement
(35-005-043) Fuel Shutoff Valve
(35-008-002-om-ind) Drive Belt, Cooling Fan
(35-008-013-om-ind) Coolant Thermostat
(35-013-005-om-ind) Drive Belt, Alternator
(35-013-020) Starting Motor
(35-013-021-om-ind) Belt Tensioner, Automatic (Alternator)

Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(35-200-001-om-ind) Flow Diagram, Fuel System
(35-200-002-om-ind) Flow Diagram, Lubricating Oil System
(35-200-003-om-ind) Flow Diagram, Cooling System
(35-200-004-om-ind) Flow Diagram, Air Intake System
(35-200-005-om-ind) Flow Diagram, Exhaust System
(35-200-006-om-ind) Flow Diagram, Compressed Air System

Section L - Service Literature
(35-205-001-om-ind) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins® Customized Parts Catalog

Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International

Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptom Charts
(4021942-t004-om) Air Compressor Air Pressure Rises Slowly
(4021942-t005-om) Air Compressor Cycles Frequently
(4021942-t006-om) Air Compressor Noise is Excessive
(4021942-t007-om) Air Compressor Pumping Excess Lubricating Oil into the Air System
(4021942-t008-om) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(4021942-t010-om) Air Compressor Will Not Stop Pumping
(4021942-t013-om) Alternator Not Charging or Insufficient Charging
(4021942-t019-om) Coolant Loss
(4021942-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(4021942-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(4021942-t024-om) Coolant Temperature Below Normal
(4021942-t027-om) Crankcase Gases (Blowby) Excessive
(4021942-t033-om) Engine Acceleration or Response Poor
(4021942-t041-om) Engine Decelerates Slowly
(4021942-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(4021942-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(4021942-t047-om) Engine Noise Excessive
(4021942-t048-om) Engine Noise Excessive - Combustion Knocks
(4021942-t057-om) Engine Power Output Low
(4021942-t061-om) Engine Runs Rough at Idle
(4021942-t062-om) Engine Runs Rough or Misfires
(4021942-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(4021942-t066-om) Engine Speed Surges at Low or High Idle
(4021942-t067-om) Engine Speed Surges Under Load or in Operating Range
(4021942-t072-om) Engine Starts But Will Not Keep Running
(4021942-t075-om) Engine Vibration Excessive
(4021942-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(4021942-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(4021942-t080-om) Engine Will Not Reach Rated Speed (RPM)
(4021942-t081-om) Engine Will Not Shut Off
(4021942-t087-om) Fuel Consumption Excessive
(4021942-t091-om) Fuel in Coolant
(4021942-t092-om) Fuel in the Lubricating Oil
(4021942-t096-om) Intake Manifold Air Temperature Above Specification
(4021942-t097-om) Intake Manifold Pressure (Boost) is Below Normal
(4021942-t102-om) Lubricating Oil Consumption Excessive
(4021942-t103-om) Lubricating Oil Contaminated
(4021942-t104-om) Lubricating Oil Pressure High
(4021942-t105-om) Lubricating Oil Pressure Low
(4021942-t106-om) Lubricating Oil Sludge in the Crankcase Excessive
(4021942-t107-om) Lubricating Oil Temperature Above Specification
(4021942-t108-om) Lubricating or Transmission Oil in the Coolant
(4021942-t112-om) PTO or Cruise Control Does Not Operate
(4021942-t116-om) Smoke, Black - Excessive
(4021942-t118-om) Smoke, White - Excessive
(4021942-t122-om) Turbocharger Leaks Engine Oil or Fuel

Section V - Maintenance Specifications