Home / Forklift Trucks + Manuals / Bobcat / Bobcat 863, 863 High Flow Skid Steer Loaders Service Manual PDF

Bobcat 863, 863 High Flow Skid Steer Loaders Service Manual PDF

[07/2010]


Type of catalogue:	repair manual
Make:	Bobcat
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF files
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	50

This service manual provides necessary servicing and adjustment procedures for Bobcat loaders 863, 863 HF and its component parts and systems.
Service manual contains detailed diagrams and charts that help you to get a detailed description of all systems of skid steer loaders Bobcat, using which you can determine where to install details, etc.
This manual is a file PDF, that can be printed easily. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Note: this product covers 4 PDF files for Bobcat Skid Steer Loaders 863, 863HF models.

Models covered:
863, 863HF.

Serial numbers:
S/N 514425001 & Above
S/N 514525001 & Above
S/N 514625001 & Above

S/N 514411001–514424999
S/N 514511001–514524999
S/N 514611001–514624999

CONTENTS:

FOREWORD
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS
DELIVERY REPORT
BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
- AIR CLEANER SERVICE
- ALTERNATOR BELT
- BOB-TACH
- COOLING SYSTEM
- ENGINE LUBRICATION SYSTEM
- FAN GEARBOX
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- FUEL SYSTEM
- HYDRAULIC/HYDROSTATIC SYSTEM
- LIFT ARM SUPPORT DEVICE
- LIFTING AND BLOCKING THE LOADER
- LUBRICATING THE LOADER
- OPERATOR CAB
- REMOTE START SWITCH
- SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONROLS)
- SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)
- SEAT BAR RESTRAINT SYSTEM (MECHANICAL HAND CONTROLS)
- SERVICE SCHEDULE
- TIRE MAINTENANCE
- TOWING THE LOADER
- TRANSPORTING THE LOADER
HYDRAULIC SYSTEM
- BICS™ CONTROL VALVE
- BICS™ VALVE ASSEMBLY
- CONTROL PEDALS
- HYDRAULIC CONTROL VALVE
- HYDRAULIC CYLINDER
- HYDRAULIC FLUID RESERVOIR
- HYDRAULIC PUMP
- HYDRAULIC SYSTEM INFORMATION
- HYDROSTATIC FILTER HOUSING
- LIFT ARM BY–PASS CONTROL VALVE
- LIFT CYLINDER(S)
- MAIN RELIEF VALVE
- MAIN RELIEF VALVE (Advanced Hand Control)
- PEDAL INTERLOCK LINKAGE
- REAR AUXILIARY DIVERTER
- SELECT VALVE 863H
- TILT CYLINDER
- TROUBLESHOOTING
HYDROSTATIC SYSTEM
- CHARGE PUMP (M44)
- CONTROL TOWER (M46 Pump & AHC)
- DRIVE BELT
- DRIVE BELT SHIELD
- DRIVE BELT TENSIONER PULLEY
- FRONT PANEL (M44 Hydraulic Pump)
- FRONT PANEL (M46 Pump & AHC)
- HYDRAULIC/HYDROSTATIC OIL COOLER
- HYDROSTATIC MOTOR
- HYDROSTATIC PUMP (M46)
- HYDROSTATIC PUMP (M44)
- HYDROSTATIC SYSTEM INFORMATION
- MOTOR CARRIER
- SOLID STEERING LINKAGE NEUTRAL ADJUSTMENT (M46 Pump)
- STEERING LEVERS (M44 Pump)
- STEERING LEVERS (M46 Pumps & AHC)
- STEERING LINKAGE (M44 Pump)
- TROUBLESHOOTING
DRIVE SYSTEM
- AXLE SEAL
- AXLE, SPROCKET AND BEARINGS
- CHAINCASE FLUID
- DRIVE CHAIN
- FRONT CHAINCASE COVER
- PARKING BRAKE DISC
- PARKING BRAKE PEDAL
- REAR CHAINCASE COVER
MAIN FRAME
- BOB–TACH
- FUEL TANK
- LIFT ARMS
- OPERATOR CAB
- OPERATOR CAB GAS CYLINDER
- OPERATOR SEAT
- REAR DOOR
- REAR GRILL
- SEAT BAR
ELECTRICAL SYSTEM
- ALTERNATOR
- BATTERY
- ELECTRICAL SYSTEM INFORMATION
- FRONT LIGHTS
- RELAY SWITCHES
- STANDARD INSTRUMENT PANEL
- STARTER
- TROUBLESHOOTING
- WIRING SCHEMATICS
ENGINE SERVICE
- AIR CLEANER HOUSING
- AIR CLEANER HOUSING
- BLOWER FAN
- BLOWER HOUSING/FAN GEARBOX
- CAMSHAFT BEARINGS
- CONNECTING ROD
- CONTROL ROD GUIDE BUSHING
- CRANKSHAFT
- CRANKSHAFT GEAR MOUNTING BOLT
- CYLINDER HEAD
- CYLINDER LINERS
- DEUTZ ENGINE TOOLS
- ENGINE
- ENGINE MOUNTS
- ENGINE MUFFLER
- ENGINE OIL COOLER
- ENGINE SPEED CONTROL
- FAN DRIVE TENSION PULLEY
- FAN GEARBOX
- FLYWHEEL
- FLYWHEEL HOUSING
- FRONT COVER
- FUEL INJECTOR
- FUEL INJECTION PUMP
- GLOW PLUGS
- PISTON AND PISTON PIN
- REAR COVER SEAL
- RECONDITIONING THE ENGINE
- ROCKER ARM AND SHAFT
- TIMING BELT
- TROUBLESHOOTING
- TURBOCHARGER
- VALVE CLEARANCE
- VALVE TIMING
SYSTEM ANALYSIS
- BICS™ (With Press To Operate Button)
- BICS™ (Without Press To Operate Button)
- BICS™ SYSTEM CONTROLLER
- BOSS® DIAGNOSTIC TOOL
- BOSS® INSTRUMENT PANEL
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
- MONITOR SERVICE CODES
- OPERATION SENSING SYSTEM UNIT
- PWM CONTROL HANDLE
- PWM ELECTRIC SOLENOID
- PWM MODULE
- PWM TROUBLESHOOTING
- RPM SENSOR
- SEAT BAR SENSOR
- SEAT SENSOR
- SENDER AND SENSOR
- TRACTION LOCK
- TRACTION LOCK CONTROL SYSTEM
- TRACTION LOCK CONTROL SYSTEM
- TROUBLESHOOTING THE BOSS® & L.C.D. DISPLAY
SPECIFICATIONS
- DECIMAL & MILLIMETER EQUIVALENTS
- ENGINE SPECIFICATIONS
- ENGINE TORQUE
- HYDRAULIC CONNECTION SPECIFICATIONS
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- LOADER SPECIFICATIONS
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
- TORQUE SPECIFICATIONS FOR LOADER
- U.S. TO METRIC CONVERSION
ADVANCE HAND CONTROL SYSTEM (A.H.C)
- ACTUATORS
- ACTUATOR VOLTAGE TEST
- A.H.C. COMPONENTS
- A.H.C./PWM CONTROLLER
- A.H.C. HANDLE
- A.H.C. STEERING LEVER
- BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
- BICS™ VALVE
- HANDLE CONTROL UNIT
- HANDLE CONTROL UNIT TEST
- HYDRAULIC CONTROL VALVE
- SWITCH HANDLE
- TROUBLESHOOTING (AHC)
- WIRING SCHEMATICS – WITH ADVANCED HAND CONTROL OPTIONS

Screenshots for Bobcat 863, 863 High Flow Skid Steer Loaders Service Manual PDF:

enlarge

enlarge

enlarge

enlarge

enlarge

enlarge

Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.